belt TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 1452 of 1897
LU01R-04
B09034
Gasket RH Fender Apron Seal
PS Pump Drive Belt
A/C Compressor
Connector
A/C CompressorEngine Moving
Control Rod
No.2 RH Engine Mounting
Bracket
Front Exhaust Pipe
Stay
PS Pump Drive Belt
Adjusting Strut
Generator Drive Belt
Adjusting Bar Bracket
Gasket
62 (630, 46)
33 (330, 24)
21 (210, 15)
64 (650, 47)
32 (320, 23)
62 (630, 46)
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable partBracket Generator Drive
Belt
43 (440, 32)
Compression Spring
Generator Generator
Connector
43 (440, 32)
- LUBRICATIONOIL PUMP
LU-5
1230 Author: Date:
2001 AVALON (RM808U)
OIL PUMP
COMPONENTS
Page 1453 of 1897
B06519
B08672
No.2 Timing Belt CoverTiming Belt
Timing Belt Guide
No.2 Generator
Bracket RH Engine Mounting Bracket
Crankshaft
PulleyGasket
Engine Wire
Protector
RH Camshaft Timing Pulley
No.2 Idler Pulley
Crankshaft
Timing PulleyDust Boot
Timing Belt Plate Plate Washer
215 (2,200, 159)
43 (440, 32)
27 (280, 20)
Timing Belt TensionerN´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
28 (290, 21)
No.1 Timing Belt Cover
125 (1,300, 94)
*88 (900, 65)
LH Camshaft
Timing Pulley
No.1 Idler Pulley
34 (350, 25)
Precoated part
* For use with SST
125 (1,300, 94)
LU-6
- LUBRICATIONOIL PUMP
1231 Author: Date:
2001 AVALON (RM808U)
Page 1454 of 1897
B08905
N´m (kgf´cm, ft´lbf): Specified torque
Non-reusable partNo.3 Timing Belt Cover
Gasket
BushingCollar
A/C Compressor
Housing Bracket
Oil Pan Baffle Plate Crankshaft
Position Sensor
Connector Crankshaft
Position
Sensor
Oil PumpEngine Wire
Oil Strainer
No.2 Oil Pan
x 10x 6
x 9 O-Ring
No.1 Oil Pan
Gasket
Drain Plug
8.5 (85, 74 in.´lbf)
8 (80, 69 in.´lbf)
8 (80, 69 in.´lbf)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
14 mm Head 37.2 (380, 27)
8 (80, 69 in.´lbf)
45 (460, 33)
8 (80, 69 in.´lbf)
x 6
x 17
Gasket
19.5 (200, 14)
No.1 Exhaust Pipe
Support Bracket
- LUBRICATIONOIL PUMP
LU-7
1232 Author: Date:
2001 AVALON (RM808U)
Page 1460 of 1897
P12568
AB
Seal Width
4 - 5 mm A
B
- LUBRICATIONOIL PUMP
LU-17
1242 Author: Date:
2001 AVALON (RM808U)
(d) Install the No.1 exhaust pipe support bracket with the 2
bolts.
Torque: 7.8 N´m (80 kgf´cm, 69 in.´lbf)
5. INSTALL OIL STRAINER
Install a new gasket and the oil strainer with the bolt and 2 nuts.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
6. INSTALL NO.2 OIL PAN
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surface of the No.1 and
No.2 oil pans.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non-residue solvent, clean both sealing
surfaces.
NOTICE:
Do not use a solvent which will affect the painted surfaces.
(b) Apply seal packing to the No.2 oil pan as shown in the il-
lustration.
Seal packing: Part No. 08826-00080 or equivalent
Install a nozzle that has been cut to a 4 - 5 mm (0.16
- 0.20 in.) opening.
HINT:
Avoid applying an excessive amount to the surface.
Parts must be assembled within 3 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the No.2 oil pan with the 10 bolts and 2 nuts. Uni-
formly tighten the bolts and nuts in several passes.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
7. INSTALL TIMING PULLEYS (See page EM-21)
8. INSTALL TIMING BELT (See page EM-21)
Page 1461 of 1897
LU-18
- LUBRICATIONOIL PUMP
1243 Author: Date:
2001 AVALON (RM808U)
9. INSTALL ADJUSTING STRUT AND PS PUMP DRIVE
BELT
(a) Temporarily install the adjusting strut with the bolt and nut.
(b) Install the drive belt with the pivot and adjusting bolts.
Torque: 43.1 N´m (440 kgf´cm, 32 ft´lbf)
(c) Tighten the nut.
Torque: 43.1 N´m (440 kgf´cm, 32 ft´lbf)
10. INSTALL A/C COMPRESSOR (See page EM-77)
11. INSTALL GENERATOR (See page CH-1)
12. INSTALL RH FENDER APRON SEAL
13. INSTALL FRONT EXHAUST PIPE (See page EM-77)
14. INSTALL RH FRONT WHEEL
15. FILL ENGINE WITH OIL
16. START ENGINE AND CHECK FOR LEAKS
17. RECHECK ENGINE OIL LEVEL
Page 1463 of 1897
LU0IB-01
P18778
Pivot
Bolt
Adjusting
Strut
Adjusting Bolt
B04135
P18801
- LUBRICATIONOIL PUMP
LU-9
1234 Author: Date:
2001 AVALON (RM808U)
REMOVAL
HINT:
When repairing the oil pump, the oil pan and strainer should be
removed and cleaned.
1. DRAIN ENGINE OIL
2. REMOVE RH FRONT WHEEL
3. REMOVE RH FENDER APRON SEAL
4. REMOVE FRONT EXHAUST PIPE
(See page EM-72)
5. REMOVE GENERATOR FROM ENGINE
(See page CH-6)
6. REMOVE A/C COMPRESSOR FROM ENGINE
(See page EM-72)
7. REMOVE PS PUMP DRIVE BELT AND ADJUSTING
STRUT
(a) Loosen the pivot and adjusting bolts, and remove the
drive belt.
(b) Remove the bolt, nut and adjusting strut.
8. REMOVE TIMING BELT (See page EM-15)
9. REMOVE TIMING PULLEYS (See page EM-15)
10. REMOVE NO.3 TIMING BELT COVER
(See page EM-31)
11. REMOVE A/C COMPRESSOR HOUSING
BRACKET
Remove the 2 bolts and housing bracket.
12. REMOVE NO.2 OIL PAN
(a) Remove the 10 bolts and 2 nuts.
Page 1469 of 1897
MA01M-02
P00495
Inside Outside
- MAINTENANCEENGINE
MA-5
47 Author: Date:
2001 AVALON (RM808U)
ENGINE
INSPECTION
HINT:
Inspect these items when the engine is cold.
1. REPLACE TIMING BELT (See page EM-15)
2. INSPECT DRIVE BELTS
(See pages CH-1, SR-3 and AC-17)
3. REPLACE SPARK PLUGS (See page IG-1)
4. INSPECT AIR FILTER
(a) Visually check that the air filter is not excessively dirty or
oily.
(b) Clean the air filter with compressed air.
First blow from the inside thoroughly, then blow off the
outside of the air filter.
5. REPLACE AIR FILTER
Replace the air filter with a new one.
6. REPLACE ENGINE OIL AND OIL FILTER
(See page LU-3)
7. REPLACE ENGINE COOLANT (See page CO-2)
8. REPLACE GASKET IN FUEL TANK CAP
(See page EC-6)
9. INSPECT FUEL LINES AND CONNECTIONS
(See page EC-6)
10. INSPECT EXHAUST PIPES AND MOUNTINGS
(See page EC-14)
11. ADJUST VALVE CLEARANCE (See page EM-4)
Page 1470 of 1897
MA002-16
MA-2
- MAINTENANCEINSIDE VEHICLE
44 Author: Date:
2001 AVALON (RM808U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner at defroster
mode.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free-play. Be alert for changes in steering condition, such as hard steering,
excessive free-play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold-down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
Page 1472 of 1897
MA002-16
MA-2
- MAINTENANCEINSIDE VEHICLE
44 Author: Date:
2001 AVALON (RM808U)
INSIDE VEHICLE
GENERAL MAINTENANCE
These are maintenance and inspection items which are considered to be the owner's responsibility.
They can be done by the owner or they can have them done at a service shop.
These items include those which should be checked on a daily basis, those which, in most cases, do not
require (special) tools and those which are considered to be reasonable for the owner to do.
Items and procedures for general maintenance are as follows.
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. LIGHTS
(a) Check that the headlights, stop lights, taillights, turn signal lights, and other lights are all working.
(b) Check the headlight aim.
3. WARNING LIGHTS AND BUZZERS
Check that all warning lights and buzzers function properly.
4. HORN
Check that it is working.
5. WINDSHIELD GLASS
Check for scratches, pits or abrasions.
6. WINDSHIELD WIPER AND WASHER
(a) Check operation of the wipers and washer.
(b) Check that the wipers do not streak.
7. WINDSHIELD DEFROSTER
Check that air comes out from the defroster outlet when operating the heater or air conditioner at defroster
mode.
8. REAR VIEW MIRROR
Check that it is mounted securely.
9. SUN VISORS
Check that they move freely and are mounted securely.
10. STEERING WHEEL
Check that it has the specified free-play. Be alert for changes in steering condition, such as hard steering,
excessive free-play or strange noises.
11. SEATS
(a) Check that the seat adjusters operate smoothly.
(b) Check that all latches lock securely in any position.
(c) Check that the head restraints move up and down smoothly and that the locks hold securely in any
latch position.
(d) For fold-down seat backs, check that the latches lock securely.
12. SEAT BELTS
(a) Check that the seat belt system such as the buckles, retractors and anchors operate properly and
smoothly.
(b) Check that the belt webbing is not cut, frayed, worn or damaged.
Page 1475 of 1897
MA003-12
MA-4
- MAINTENANCEUNDER HOOD
46 Author: Date:
2001 AVALON (RM808U)
UNDER HOOD
GENERAL MAINTENANCE
1. GENERAL NOTES
Maintenance items may vary from country to country. Check the owner's manual supplement in which
the maintenance schedule is shown.
Every service item in the periodic maintenance schedule must be performed.
Periodic maintenance service must be performed according to whichever interval in the periodic main-
tenance schedule occurs first, the odometer reading (miles) or the time interval (months).
Maintenance service after the last period should be performed at the same interval as before unless
otherwise noted.
Failure to do even one item an cause the engine to run poorly and increase exhaust emissions.
2. WINDSHIELD WASHER FLUID
Check that there is sufficient fluid in the tank.
3. ENGINE COOLANT LEVEL
Check that the coolant level is between the ºFULLº and ºLOWº lines on the see-through reservoir.
4. RADIATOR AND HOSES
(a) Check that the front of the radiator is clean and not blocked with leaves, dirt or bugs.
(b) Check the hoses for cracks, kinks, rot or loose connections.
5. BATTERY ELECTROLYTE LEVEL
Check that the electrolyte level of all battery cells is between the upper and lower level lines on the case.
6. BRAKE FLUID LEVEL
Check that the brake fluid level is near the upper level line on the see-through reservoirs.
7. ENGINE DRIVE BELTS
Check drive belt for fraying, cracks, wear or oiliness.
8. ENGINE OIL LEVEL
Check the level on the dipstick with the engine turned off.
9. POWER STEERING FLUID LEVEL
Check the level.
The level should be in the ºHOTº or ºCOLDº range depending on the fluid temperature.
10. AUTOMATIC TRANSMISSION FLUID LEVEL
(a) Park the vehicle on a level surface.
(b) With the engine idling and the parking brake applied, shift the selector into all positions from ºPº to ºLº,
and then shift into ºPº position.
(c) Pull out the dipstick and wipe off the fluid with a clean rag. Re-insert the dipstick and check that the
fluid level is in the ºHOTº range.
(d) Do this check with the fluid at normal driving temperature (70 - 80°C, 158 - 176°F).
HINT:
Wait until the engine cools down (approx. 30 min.) before checking the fluid level after extended driving at
high speeds, in hot weather, in heavy traffic or pulling a trailer.
11. EXHAUST SYSTEM
If any change in the sound of the exhaust or smell of the exhaust fumes is noticed, have the cause located
and corrected.