Air fuel ratio sensor TOYOTA AVALON 2001 Service User Guide

A06104
ON
HTS
(+)
(-)
- DIAGNOSTICSENGINE
DI-51
207 Author
: Date
:
2001 AVALON (RM808U)
DTC P0141 Oxygen Sensor Heater Circuit Malfunction
(Bank 1 Sensor 2)
CIRCUIT DESCRIPTION
Refer to DTC P0125 on page DI-43.
DTC No.DTC Detecting ConditionTrouble Area
P0141
When heater operates, heater current exceeds 2.35 A (2 trip
detection logic)
Open or short in heater circuit of heated oxygen sensor
Htd htP0141Heater current of 0.2 A or less when heater operates (2 trip
detection logic)
Heated oxygen sensor heater

ECM
HINT:

Bank 1 refers to the bank that includes cylinder No.1.

Sensor 2 refers to the sensor farther away from the engine body.
WIRING DIAGRAM
Refer to DTC P0125 on page DI-43.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Check voltage between terminal HTS of ECM connector and body ground.
PREPARATION:
(a) Remove the glove compartment (See page SF-82).
(b) Turn the ignition switch ON.
CHECK:
Measure the voltage between terminal HTS of the ECM con-
nector and body ground.
OK:
Voltage: 9 - 14 V
OK Check and replace ECM (See page IN-30).
NG
2 Check resistance of heated oxygen sensor heater (See page SF-81).
NG Replace heated oxygen sensor.
DI6T3-01

DI-58
- DIAGNOSTICSENGINE
214 Author
: Date
:
2001 AVALON (RM808U)
DTC P0300 Random/Multiple Cylinder Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
DTC P0305 Cylinder 5 Misfire Detected
DTC P0306 Cylinder 6 Misfire Detected
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation for each cylinder.
The ECM counts the number of times the engine speed change rate indicates that misfire has occurred.
When the misfire rate equals or exceeds the count indicating that the engine condition has deteriorated, the
MIL lights up.
If the misfire rate is high enough and the driving conditions will cause catalyst overheating, the MIL blinks
when misfiring occurs.
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected during any particular
200 or 1,000 revolutions
Open or short in engine wire

Connector connection

Vacuum hose connection
P0301
P0302
P0303For any particular 200 revolutions for engine, misfiring is de-
tected which can cause catalyst overheating (This causes MIL
to blink)

Ignition system

Injector

Fuel pressure

Mass air flow meter

Engine coolant tempsensorP0303
P0304
P0305
P0306For any particular 1,000 revolutions of engine, misfiring is de-
tected which causes a deterioration in emission (2 trip detec-
tion logic)

Engine coolant temp. sensor

Compression pressure

Valve clearance

Valve timing

ECM
DI07S-10

A00304
Knock SensorECM
EB1
Male
ConnectorFemale
Connector 1
111
22KNKR
KNKL
EB1
E4
E427
28
FI7050
S06024
S06025
FI6510FI6607A00113
KNK Signal Waveform
0.5 V
/Division
5 msec./Division
100 msec./Division 0V
200 mV
/Division
0V
- DIAGNOSTICSENGINE
DI-65
221 Author
: Date
:
2001 AVALON (RM808U)

Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.
1 Connect OBD II scan tool or TOYOTA hand-held tester, and check knock sensor
circuit.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand-held tes-
ter to the DLC3.
(b) Disconnect the wire from wire connector EB1.
(c) Connect the terminals of the disconnected EB1 male con-
nector and EB1 female as follows.
Male connector eFemale connector
Terminal 1 e Terminal 2
Terminal 2 e Terminal 1
(d) Turn the ignition switch ON and push the OBD II scan tool
or TOYOTA hand-held tester main switch ON.
(e) After the engine is warmed up, perform quick racing to
4,000 rpm 3 times.
CHECK:
Check the DTC.
RESULT:
Type IDTC same as when vehicle brought in
P0325 " P0325 or P0330 " P0330
Type IIDTC different to when vehicle brought in
P0325 " P0330 or P0330 " P0325
Reference: INSPECTION USING OSCILLOSCOPE

With the engine racing (4,000 rpm), check the waveform
between terminals KNKR, KNKL of the ECM connector
and body ground.
HINT:
The correct waveform is as shown.

Spread the time on the horizontal axis, and confirm that
period of the wave is 141 msec. (Normal mode vibration
frequency of knock sensor: 7.1 kHz)
HINT:
If normal mode vibration frequency is not 7.1 kHz, the sensor
is malfunctioning.
Type II Go to step 3.

A11084
Right Bank VVT Sensor (Camshaft Position Sensor)
Crankshaft Position Sensor1
2
1
2
B-W B-W
L
L16
2410ECM
VV1+
NE+
NE-
E2
21LB-W
LE4
E5
VV2+ 22 Left Bank VVT Sensor (Camshaft Position Sensor)E5
E4 CC
C
CJ8 J/C
- DIAGNOSTICSENGINE
DI-67
223 Author
: Date
:
2001 AVALON (RM808U)
DTC P0335 Crankshaft Position Sensor ºAº Circuit Mal-
function
CIRCUIT DESCRIPTION
Crankshaft position sensor (NE signal) consists of a magnet, iron core and pickup coil.
The NE signal plate has 34 teeth and is installed the crankshaft timing pulley. The NE signal sensor gener-
ates 34 signals at every engine revolution. The ECM detects the standard crankshaft angle based on the
G (VV) signal, and the actual crankshaft angle and the engine speed by the NE signal.
DTC No.DTC Detecting ConditionTrouble Area
P0335
No crankshaft position sensor signal to ECM during cranking
(2 trip detection logic)
Open or short in crankshaft position sensor circuit

Crankshaft position sensor
P0335No crankshaft position sensor signal to ECM with engine
speed 600 rpm or more (2 trip detection logic)

Crankshaft osition sensor

Crankshaft timing pulley

ECM
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

Perform troubleshooting of DTC P0335 first. If no trouble is found, troubleshoot the following mechani-
cal systems.

Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.
DI07U-09

- DIAGNOSTICSENGINE
DI-69
225 Author
: Date
:
2001 AVALON (RM808U)
DTC P0340 Camshaft Position Sensor Circuit Malfunc-
tion
CIRCUIT DESCRIPTION
Camshaft position sensor (G (VV) signal) consists of a magnet, iron core and pickup coil.
The G (VV) signal plate has 3 teeth, on its outer circumference and is installed the camshaft timing gear.
When the camshafts rotate, the protrusion on the signal plate and the air gap on the pickup coil change,
causing fluctuations in the magnetic field and generating an electromotive force in the pickup coil.
The NE signal plate has 34 teeth and is installed the crankshaft timing pulley. The NE signal sensor gener-
ates 34 signals at every engine revolution. The ECM detects the standard crankshaft angle based on the
G (VV) signal and the actual crankshaft angle and the engine speed by the NE signal.
DTC No.DTC Detecting ConditionTrouble Area
P0340
No camshaft position sensor signal to ECM during cranking (2
trip detection logic)
Open or short in camshaft position sensor circuit

Camshaft position sensor
P0340No camshaft position sensor signal to ECM with engine speed
600 rpm or more

Camshaft osition sensor

Camshaft timing gear

ECM
WIRING DIAGRAM
Refer to DTC P0335 on page DI-67.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Check resistance of camshaft position sensor (See page IG-1).
Reference: INSPECTION USING OSCILLOSCOPE
Refer to DTC P0335 on page DI-67.
NG Replace camshaft position sensor.
OK
2 Check for open and short in harness and connector between ECM and camshaft
position sensor (See page IN-30).
NG Repair or replace harness or connector.
DI07V-09

A00479
Engine Speed
3,000 rpm
Idling
IG SW OFF
Warmed up
3 min. or so
CheckTime (a)(c) (d)
(b) 2,000 rpm
2 sec. 2 sec.
DI-72
- DIAGNOSTICSENGINE
228 Author
: Date
:
2001 AVALON (RM808U)
CONFIRMATION ENGINE RACING PATTERN
(a) Connect the OBD II scan tool or TOYOTA hand-held tester to the DLC3.
(b) Start engine and warm it up with all the accessories switched OFF until the water temperature is stable.
(c) Race the engine at 2,500 - 3,000 rpm for about 3 min.
(d) When racing the engine at 3,000 rpm for 2 sec. and 2,000 rpm for 2 sec. alternately, check the wave-
form of the heated oxygen sensor (bank 1 sensor 2).
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Are there any other codes (besides DTC P0420) being output?
YES Go to relevant DTC chart (See page DI-14).
NO
2 Check gas leakage on exhaust system.
NG Repair or replace.
OK

A11666
ECM
Vapor Pressure Sensor
2B6
P-B
VSV for EVAP
B-R
2
15 V
VC
PTNK
E1
E2
EVP1
E01
E01
TBP
3
2
Engine Room J/B
B-W
W-B
P
1
WE5
E82
17
18
7
3
E7
EFI Relay
PL-R
ID1 II215 4
5
E5
ID1 9
6 2G
4 2
53
2
1 EFI
No.1
From
Battery
20
G
VSV for Pressure
Switching ValveCCV
2
110
318
1
VSV for CCV
14
E01 L-R L-R
W WID1
ID1 II2
E5
E8 B-W
2B
2B 2FEFI
No.2
4
EDID1II1 G
B-W B-W
2
P-B
L-OFrom
Terminal
MREL of
ECM
B
B-W
- DIAGNOSTICSENGINE
DI-75
231 Author
: Date
:
2001 AVALON (RM808U)
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:

If DTC P0441, P0446, P0450 or P0451 is output after DTC P0440 or P0442, first troubleshoot DTC
P0441, P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 or P0442 next.

Ask the customer whether, after the MIL came on, the customer found the fuel tank cap loose and tight-
ened it. Also ask the customer whether the fuel tank cap was loose when refuelling. If the fuel tank cap
was loose, it was the cause of the DTC. If the fuel tank cap was not loose or if the customer was not
sure if it was loose, troubleshoot according to the following procedure.

Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
vapor pressure sensor.

- DIAGNOSTICSENGINE
DI-77
233 Author
: Date
:
2001 AVALON (RM808U)
5 Check filler neck for damage.
PREPARATION:
Remove the fuel tank cap.
CHECK:
Visually inspect the filler neck for damage.
NG Replace filler pipe.
OK
6 Check vacuum hoses between vapor pressure sensor and fuel tank, charcoal
canister and VSV for pressure switching valve, and VSV for pressure switching
valve and charcoal canister.
CHECK:
(a) Check that the vacuum hose is connected correctly.
(b) Check the vacuum hose for looseness and disconnection.
(c) Check the vacuum hose for cracks, hole and damage.
NG Repair or replace.
OK
7 Check hose and tube between fuel tank and charcoal canister.
CHECK:
(a) Check for proper connection of the fuel tank and fuel evap pipe (See page EC-6), fuel evap pipe and
fuel tube under the floor, fuel tube under the floor and charcoal canister.
(b) Check the hose and tube for cracks, hole and damage.
NG Repair or replace.
OK
8 Check charcoal canister for cracks, hole and damage (See page EC-6).
NG Replace charcoal canister.

- DIAGNOSTICSENGINE
DI-81
237 Author
: Date
:
2001 AVALON (RM808U)DTC No.
DTC Detecting ConditionTrouble Area
P0441
Pressure in charcoal canister and fuel tank does not drop dur-
ing purge control (2 trip detection logic)
Vacuum hose cracks, holed blocked, damaged or discon-
nected ((1), (2), (3), (4), (5), (6), (7), (8), (9), (10) and (11) in
Fig 1)P0441
During purge cut-off, negative pressure incomming in the char-
coal canister and fuel tank will not stop. (2 trip detection logic)
Fig. 1)

Fuel tank cap incorrectly installed

Fuel tank cap cracked or damaged

Open or short in vaporpressure sensorcircuit
When VSV for pressure switching valve is ON, ECM judges
that there is no continuity between vapor pressure sensor, fuel
tank and charcoal canister (2 trip detection logic)

Open or short in vapor pressure sensor circuit

Vapor pressure sensor

Open or short in VSV circuit for EVAP

VSV for EVAP
O h t i VSV i it f CCV
P0446
When VSV for pressure switching valve is turned OFF, pres-
sure in fuel tank is maintained at atmospheric pressure (2 trip
detection logic)

Open or short in VSV circuit for CCV

VSV for CCV

Open or short in VSV circuit for pressure switching valve

VSV for pressure switching valve
When VSV for CCV is ON, pressure in charcoal canister and
fuel tank is maintained at atmospheric pressure (2 trip detec-
tion logic)
g

Fuel tank cracked, holed or damaged

Charcoal canister cracked, holed or damaged

Fuel tank over fill check valve cracked damaged

ECM
WIRING DIAGRAM
Refer to DTC P0440 or P0442 on page DI-74.
INSPECTION PROCEDURE
HINT:

If DTC P0441, P0446, P0450 or P0451 is output after DTC P0440 or P0442,first troubleshoot DTC
P0441, P0446, P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 or P0442 next.

Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
vapor pressure sensor.
TOYOTA hand-held tester:
1 Check whether hose close to fuel tank have been modified, and check whether
there are signs of any accident near fuel tank or charcoal canister (See page
DI-74, step 1).
NG Repair or replace.
OK
2 Check that fuel tank cap is TOYOTA genuine parts (See page DI-74, step 2).
NG Replace to TOYOTA genuine parts.

DI-98
- DIAGNOSTICSENGINE
254 Author
: Date
:
2001 AVALON (RM808U)
WIRING DIAGRAM
Refer to DTC P0440 or P0442 on page DI-74.
INSPECTION PROCEDURE
HINT:

If DTC P0441, P0446, P0450 or P0451 is output after DTC P0440 or P0442, first trouble shoot DTC
P0441, P0446 P0450 or P0451. If no malfunction is detected, troubleshoot DTC P0440 or P0442 next.

Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.

When the ENGINE RUN TIME in the freeze frame data is less than 200 seconds, carefully check the
VSV for EVAP, charcoal canister and vapor pressure sensor.
1 Check voltage between terminals VC and E2 of ECM connector (See page
DI-74, step 9).
NG Check and replace ECM (See page IN-30).
OK
2 Check voltage between terminals PTNK and E2 of ECM connectors (See page
DI-74, step 10).
OK Check and replace ECM (See page IN-30).
NG
3 Check for open and short in harness and connector between vapor pressure sen-
sor
and ECM (See page IN-30).
NG Repair or replace harness or connector.
OK
Replace vapor pressure sensor.