oil filter TOYOTA AVALON 2001 Service User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 1289 of 1897
EM04B-04
A10521
Knock Sensor Connector
Engine Wire Band
Engine WireKnock Sensor
Water Inlet Housing
(With Water Inlet)
No.2 Idler Pulley Bracket
Water Seal Plate
Engine Coolant
Drain Union
Oil Filter Union
Oil Filter Gasket
Cylinder Block
Side Cover
Gasket
Water Pump
Crankshaft
Front Oil Seal
Crankshaft
Position Sensor
Connector Oil Pressure
Switch
Oil Pressure Switch
Connector
A/C Compressor
Housing Bracket
No.1 Oil Pan
x 17 Oil Pump
Gasket
Gasket
Engine WireGenerator
Drain Plugx 10No.2 Oil Pan Oil Strainer
Non-reusable part
N´m (kgf´cm, ft´lbf): Specified torque
Precoated part
8 (80, 69 in.´lbf)
8 (80, 69 in.´lbf)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
45 (460, 33)
8 (80, 69 in.´lbf)
9 (90, 78 in.´lbf)
x 8
8 (80, 69 in.´lbf)
28 (290, 21)
18 (180, 13)
25 (250, 18)
39 (400, 29)
No.2 ECT Switch
Connector
O-Ring
x 9
19.5 (200, 14)
- ENGINE MECHANICALCYLINDER BLOCK
EM-81
1065 Author: Date:
2001 AVALON (RM808U)
CYLINDER BLOCK
COMPONENTS
Page 1292 of 1897
P12389
SST
A05253
P18763
WaterSeal
Plate
Oil Filter
Union
12 mm
Hexagon
Wrench
Coolant
Drain
Union
A02010
P12508
EM-84
- ENGINE MECHANICALCYLINDER BLOCK
1068 Author: Date:
2001 AVALON (RM808U)
13. REMOVE KNOCK SENSORS
(a) Disconnect the 2 knock sensor connectors.
(b) Using SST, remove the 2 knock sensors.
SST 09816-30010
14. REMOVE WATER INLET HOUSING
(a) Remove the engine wire band.
(b) Disconnect the engine wire clamp from the bracket.
(c) Remove the 8 bolts, 2 nuts and water inlet housing.
15. REMOVE WATER PUMP (See page CO-6)
16. REMOVE NO.2 OIL PAN (See page LU-9)
17. REMOVE OIL STRAINER (See page LU-3)
18. REMOVE NO.1 OIL PAN (See page LU-3)
19. REMOVE OIL PUMP (See page LU-9)
20. REMOVE OIL FILTER (See page LU-3)
21. REMOVE OIL FILTER UNION
Using a 12 mm hexagon wrench, remove the oil filter union.
22. REMOVE WATER SEAL PLATE
Remove the 2 nuts and seal plate.
23. REMOVE ENGINE COOLANT DRAIN UNION
24. REMOVE CYLINDER BLOCK SIDE COVER
Remove the 3 bolts, 2 nuts, cylinder block side cover and gas-
ket.
25. REMOVE REAR OIL SEAL RETAINER
(a) Remove the 6 bolts.
(b) Using a screwdriver, remove the oil seal retainer by prying
the portions between the oil seal retainer and main bear-
ing cap.
Page 1313 of 1897
P12477
Seal Packing
Z09223
Seal Width
3 - 5 mmA
BA
B
- ENGINE MECHANICALCYLINDER BLOCK
EM-107
1091 Author: Date:
2001 AVALON (RM808U)
17. INSTALL ENGINE COOLANT DRAIN UNION
(a) Apply seal packing to 2 or 3 threads.
Seal packing: Part No. 08826-00100 or equivalent
(b) Install the drain union.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
HINT:
After applying the specified torque, rotate the drain union clock-
wise until its drain port is facing downward.
18. INSTALL WATER SEAL PLATE
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the seal plate
and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing groove.
Thoroughly clean all components to remove all the
loose material.
Using a non-residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the seal plate as shown in the il-
lustration.
Seal packing: Part No. 08826-00100 or equivalent
Install a nozzle that has been cut to a 3 - 5 mm (0.12
- 0.20 in.) opening.
Parts must be assembled within 3 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the seal plate with the 2 nuts.
Torque: 18 N´m (180 kgf´cm, 13 ft´lbf)
19. INSTALL OIL FILTER UNION
Torque: 30 N´m (310 kgf´cm, 22 ft´lbf)
20. INSTALL OIL FILTER (See page LU-3)
21. INSTALL OIL PUMP (See page LU-15)
22. INSTALL NO.1 OIL PAN (See page LU-15)
23. INSTALL OIL STRAINER (See page LU-15)
24. INSTALL NO.2 OIL PAN (See page LU-15)
25. INSTALL WATER PUMP (See page CO-8)
26. INSTALL WATER INLET HOUSING
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the water in-
let housing and cylinder block.
Using a razor blade and gasket scraper, remove all
the old packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Page 1322 of 1897
A05703
Adjusting Shim
Valve Lifter
Keeper
Spring Retainer
Valve Spring
Spring Seat
Oil Seal
Valve Valve Guide BushingLH Cylinder Head Cover
LH Intake
Camshaft
Snap Ring Camshaft Sub-Gear
LH Exhaust
Camshaft RH Cylinder Head Cover
Gasket
RH Intake
Camshaft Camshaft Sub-Gear
Camshaft Gear Spring
RH Exhaust
CamshaftWave Washer
Semi-Circular PlugSemi-Circular
Plug
LH Cylinder Head
Camshaft
Bearing Cap
Camshaft Oil Seal RH Cylinder Head
RH Cylinder
Head Gasket
LH Cylinder Head Gasket18 (185, 13)x 8
16 (160, 12)
See Page EM-59
1st 54 (550, 40)
2nd Turn 90°
N´m (kgf´cm, ft´lbf) : Specified torque
Non-reusable part
Spark Plug
Tube Gasket
Wave WasherGasketSnap RingCamshaft Gear Spring
Oil Control Valve Filter
Gasket
Camshaft Timing
Gear (VVT-i)
Gasket
Gasket
Oil Control
Valve FilterCylinder Head
Rear CoverCylinder Head
Rear Cover Gasket
150 (1,530, 110)
NOTICE:
Intake Camshaft
Do not remove or install the camshaft timing
gear (VVT-i) beside changing VVT-i or the
camshaft.
EM-30
- ENGINE MECHANICALCYLINDER HEAD
1014 Author: Date:
2001 AVALON (RM808U)
Page 1324 of 1897
A05275
- ENGINE MECHANICALCYLINDER HEAD
EM-41
1025 Author: Date:
2001 AVALON (RM808U)
4. REMOVE OIL CONTROL VALVE FILTER
Remove the plug, gasket and valve filter.
Page 1346 of 1897
EM0ZI-02
P1151110 - 15 mm (0.39 - 0.59 in.)Adhesive
P12572
Protrusion
P12869
Flush
A05418
EM-56
- ENGINE MECHANICALCYLINDER HEAD
1040 Author: Date:
2001 AVALON (RM808U)
REASSEMBLY
HINT:
Thoroughly clean all parts to be assembled.
Before installing the parts, apply new engine oil to all slid-
ing and rotating surfaces.
Replace all gaskets and oil seals with new ones.
1. INSTALL SPARK PLUG TUBES
HINT:
When using a new cylinder head, spark plug tubes must be
installed.
(a) Apply adhesive to the end of the spark plug tube.
Adhesive: Part No. 08833-00070, THREE BOND 1324
or equivalent
(b) Using a press, press in a new spark plug tube until there
is 42.4 - 43.4 mm (1.669 - 1.709 in.) protruding from the
camshaft bearing cap installation surface of the cylinder
head.
NOTICE:
Avoid pressing a new spark plug tube in too far by measur-
ing the amount of the protrusion while pressing.
2. INSTALL PCV PIPES
HINT:
When using a new cylinder head, PCV pipe must be installed.
Using a wooden block and hammer, tap in a new PCV pipe until
its top side is flush with the cylinder head edge.
NOTICE:
Be careful not to damage the cylinder head edge.
3. INSTALL OIL CONTROL VALVE FILTER
(a) Assemble the valve filter and plug.
(b) Install the plug with new gasket.
Torque: 45 N´m (460 kgf´cm, 33 ft´lbf)
Page 1362 of 1897
EM0ZK-02
A10837
No.2 Cooling Fan Connector
Upper Radiator
Support
Radiator
Assembly RH Fender
Apron
Seal
Generator
Drive
Belt
A/C Compressor
Connector
Battery
Insulator
Battery
Battery
Tray Generator Drive
Belt Adjusting
Bar Bracket
LH Fender
Apron Seal
Gasket A/C Compressor
43 (440, 32)
25 (250, 18)
Non-reusable partStay
N´m (kgf´cm, ft´lbf) Front Exhaust Pipe: Specified torque Gasket
62 (630, 46)
33 (330, 24)
62 (630, 46)
43 (430, 32)
Gasket
Actuator Cover No.3 Engine Room
Relay BlockHood
Hold-Down
Clamp
Washer
Hose for
Windshield
Air Filter
Air Cleaner Case O-Ring
Drain Plug Lower Radiator
SupportAir Cleaner
Cap Assembly Radiator Upper Hose
Cruise Control
Actuator
Cruise Control
Actuator
ConnectorAccelerator Cable
PS Pump
PS Pump
Drive Belt
Compression Spring
V-Bank Cover
A/T Oil Cooler Hose
Radiator Lower
HoseEVAP Hose
Assembly
MAF Meter Connector
VSV for Active
Control Engine
Mount
No.1 ECT Switch Wire Connector
No.1 Cooling Fan Connector
Vacuum Hose
Air Hose
EM-70
- ENGINE MECHANICALENGINE UNIT
1054 Author: Date:
2001 AVALON (RM808U)
ENGINE UNIT
COMPONENTS
Page 1448 of 1897
B00319
Recommended Viscosity (SAE):
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE10W-30
5W-30 PREFERRED°C °F
-20
-290
-1820
-740
460
1680
27100
38
LU0G0-02
B08674SST
B08675
Oil Pressure
Gauge
- LUBRICATIONOIL AND FILTER
LU-1
1226 Author: Date:
2001 AVALON (RM808U)
OIL AND FILTER
INSPECTION
1. CHECK ENGINE OIL QUALITY
Check the oil for deterioration, entry of water, discoloring or thin-
ning.
If the quality is visibly poor, replace the oil.
Oil grade:
API grade SJ, Energy-Conserving or ILSAC multi-
grade engine oil.
SAE 5W - 30 is the best choice for your vehicle, for
good fuel economy, and good starting in cold weath-
er.
2. CHECK ENGINE OIL LEVEL
After warm up the engine and then 5 minutes after the engine
stop, oil level should be between the low level and full level
marks on the dipstick.
If low, check for leakage and add oil up to the full level mark.
NOTICE:
Do not fill with engine oil above the full level mark.
3. REMOVE OIL PRESSURE SWITCH, AND INSTALL
OIL PRESSURE GAUGE
(a) Using SST, remove the oil pressure switch.
SST 09816-30010
(b) Install the oil pressure gauge.
4. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
5. CHECK OIL PRESSURE
Oil pressure:
At idle29 kPa (0.3 kgf/cm2, 4.3 psi) or more
At 3,000 rpm294 - 539 kPa (3.0 - 5.5 kgf/cm2, 43 - 78 psi)
Page 1449 of 1897
P12478
Adhesive
LU-2
- LUBRICATIONOIL AND FILTER
1227 Author: Date:
2001 AVALON (RM808U)
6. REMOVE OIL PRESSURE GAUGE AND REINSTALL
OIL PRESSURE SWITCH
(a) Remove the oil pressure gauge.
(b) Apply adhesive to 2 or 3 threads of the oil pressure switch.
Adhesive: Part No. 08833-00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install the oil pressure switch.
SST 09816-30010
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
7. START ENGINE AND CHECK FOR LEAKS
Page 1450 of 1897
LU01Q-03
B06524
B06486
SST
B06479
SST
Additional
3/4 Turn
- LUBRICATIONOIL AND FILTER
LU-3
1228 Author: Date:
2001 AVALON (RM808U)
REPLACEMENT
CAUTION:
Prolonged and repeated contact with mineral oil will
result in the removal of natural fats from the skin,
leading to dryness, irritation and dermatitis. In addi-
tion, used engine oil contains potentially harmful
contaminants which may cause skin cancer.
Exercise caution in order to minimize the length and
frequency of contact of your skin to used oil. Wear
protective clothing and gloves. Wash your skin thor-
oughly with soap and water, or use water-less hand
cleaner, to remove any used engine oil. Do not use
gasoline, thinners, or solvents.
In order to preserve the environment, used oil and
used oil filter must be disposed of only at designated
disposal sites.
1. DRAIN ENGINE OIL
(a) Remove the oil filler cap.
(b) Remove the oil drain plug, and drain the oil into a contain-
er.
2. REPLACE OIL FILTER
(a) Using SST, remove the oil filter.
SST 09228-07501
(b) Check and clean the oil filter installation surface.
(c) Apply clean engine oil to the gasket of a new oil filter.
(d) Lightly screw the oil filter into place, and tighten it until the
gasket contacts the seat.
(e) Using SST, tighten it an additional 3/4 turn.
SST 09228-07501