Generator TOYOTA AVALON 2001 Service Owner's Manual

N00578
SST
P00074
SST
CH-12
- CHARGINGGENERATOR
1285 Author
: Date
:
2001 AVALON (RM808U)
(d) Using SST and a press, press in a new bearing.
SST 09820-00030
(e) Using SST, push in the bearing cover (outside).
SST 09285-76010

CO02M-03
A10834
RH Fender Apron Seal
Generator Drive Belt
Engine Moving
Control Rod
No.2 RH Engine
Mounting Bracket
Ground Strap
Connector PS Pump Drive Belt
Engine Coolant Reservoir Hose
: Specified torque
64 (650, 47)
32 (320, 23)
N´m (kgf´cm, ft´lbf)
- COOLINGWATER PUMP
CO-3
1196 Author
: Date
:
2001 AVALON (RM808U)
WATER PUMP
COMPONENTS

B06475
No.2 Timing Belt CoverTiming Belt
Gasket
Timing Belt Guide
No.2 Generator
Bracket RH Engine Mounting Bracket
28 (290, 21)
Crankshaft
Pulley
215 (2,200, 159)
Gasket
Engine Wire Protector
125 (1,300, 94)
*88 (900, 65)
RH Camshaft Timing Pulley
43 (400, 32)
No.2 Idler Pulley
125 (1,300, 94)
Dust Boot
Timing Belt Tensioner
27 (280, 20)

Non-reusable part
*For use with SSTNo.1 Timing Belt Cover
LH Camshaft
Timing Pulley
N´m (kgf´cm, ft´lbf) : Specified torque
CO-4
- COOLINGWATER PUMP
1197 Author
: Date
:
2001 AVALON (RM808U)

- DIAGNOSTICSBODY CONTROL SYSTEM
DI-623
779 Author
: Date
:
2001 AVALON (RM808U)
HEADLIGHT AND TAILLIGHT SYSTEM (CANADA):
SymptomSuspect AreaSee page
Only one side headlight does not light.
1. Headlight bulb
2. HEAD LWR (LH, RH) fuse
3. Wire harness-
BE-9
IN-30
Headlight does not light.
1. Headlight bulb
2. Headlight control relay circuit
3. Light control switch circuit
4. Wire harness-
DI-635
DI-631
IN-30
ºLo-Beamº does not light.
1. Headlight bulb
2. HEAD LWR (LH, RH) fuse
3. Headlight control relay circuit
4. Headlight dimmer switch
5. Wire harness-
BE-9
DI-635
DI-631
IN-30
ºHi-Beamº does not light.
1. Headlight bulb
2. HEAD UPR (LH, RH) fuse
3. DRL fuse
4. D.R.L. relay No.2, 3 and 4 relay circuit
5. Headlight dimmer switch
6. Wire harness-
BE-9
BE-9
DI-668
DI-631
IN-30
ºFlashº does not light.
1. Headlight bulb
2. HEAD UPR (LH, RH) fuse
3. DRL fuse (R/B No.7)
4. D.R.L. relay No.2, 3 and 4 relay circuit
5. Headlight dimmer switch
6. Wire harness-
BE-9
BE-9
DI-668
DI-631
IN-30
Headlight does not light with engine running and light control SW
OFF.
1. DOME fuse
2. GAUGE fuse
3. DRL fuse
4. Parking brake switch circuit
5. Generator
6. Wire harnessBE-9
BE-9
BE-9
DI-670
CH-9
IN-30
Only one side taillight does not light.1. Bulb
2. Wire harness-
IN-30
Taillight does not light.
1. TAIL fuse
2. Taillight control relay circuit
3. Light control switch circuit
4. Body ECU
5. Wire harnessBE-9
DI-633
DI-631
IN-30
IN-30
Rear Combination light does not light.
1. Taillight bulb
2. Light failure sensor
3. Wire harness-
BE-53
IN-30
AUTO TURN OFF SYSTEM:
SymptomSuspect AreaSee page
ºAuto turn-off systemº does not operate.
1. Drivers door courtesy switch circuit
2. Driver door ECU
3. Multiplex communication circuit
4. Body ECUDI-639
DI-676
DI-718
IN-30

EM04B-04
A10521
Knock Sensor Connector
Engine Wire Band
Engine WireKnock Sensor
Water Inlet Housing
(With Water Inlet)
No.2 Idler Pulley Bracket
Water Seal Plate
Engine Coolant
Drain Union
Oil Filter Union
Oil Filter  Gasket
Cylinder Block
Side Cover
 Gasket
Water Pump
 Crankshaft
Front Oil Seal
Crankshaft
Position Sensor
Connector
Oil Pressure
Switch
Oil Pressure Switch
Connector
A/C Compressor
Housing Bracket
No.1 Oil Pan
x 17 Oil Pump
 Gasket
 Gasket
Engine WireGenerator
Drain Plugx 10No.2 Oil Pan Oil Strainer
 Non-reusable part
N´m (kgf´cm, ft´lbf): Specified torque
Precoated part

8 (80, 69 in.´lbf)
8 (80, 69 in.´lbf)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
10 mm Head 8 (80, 69 in.´lbf)
12 mm Head 19.5 (200, 14)
45 (460, 33)
8 (80, 69 in.´lbf)
9 (90, 78 in.´lbf)
x 8
8 (80, 69 in.´lbf)
28 (290, 21)


18 (180, 13)
25 (250, 18)
39 (400, 29)
No.2 ECT Switch
Connector
 O-Ring
x 9
19.5 (200, 14)
- ENGINE MECHANICALCYLINDER BLOCK
EM-81
1065 Author
: Date
:
2001 AVALON (RM808U)
CYLINDER BLOCK
COMPONENTS

A05415
EM0ZN-02
S04921
A05252
P18761
- ENGINE MECHANICALCYLINDER BLOCK
EM-83
1067 Author
: Date
:
2001 AVALON (RM808U)
DISASSEMBLY
1. REMOVE DRIVE PLATE
Remove the 8 bolts, rear plate, drive plate and front spacer.
2. INSTALL ENGINE TO ENGINE STAND FOR DIS-
ASSEMBLY
3. REMOVE TIMING BELT AND PULLEYS
(See page EM-15)
4. REMOVE CYLINDER HEAD (See page EM-31)
5. DISCONNECT CRANKSHAFT POSITION SENSOR
CONNECTOR
6. DISCONNECT OIL PRESSURE SWITCH CONNECTOR
7. DISCONNECT OIL LEVEL SENSOR CONNECTOR
8. REMOVE ENGINE WIRE
(a) Disconnect the 2 wire clamps from the wire brackets.
(b) Remove the 2 bolts and nut, and disconnect the engine
wire.
9. REMOVE GENERATOR, ADJUSTING BAR AND
BRACKET ASSEMBLY
Remove the 3 nuts, the generator, adjusting bar and bracket as-
sembly.
10. REMOVE OIL PRESSURE SWITCH
(See page LU-1)
11. REMOVE A/C COMPRESSOR HOUSING BRACKET
Remove the 2 bolts and compressor housing bracket.
12. REMOVE NO.2 IDLER PULLEY BRACKET
Remove the 2 bolts and idler pulley bracket.

P00601
A05416
1
2 34 5
67
8
- ENGINE MECHANICALCYLINDER BLOCK
EM-109
1093 Author
: Date
:
2001 AVALON (RM808U)
30. INSTALL OIL PRESSURE SWITCH
(See page LU-1)
31. INSTALL GENERATOR, BRACKET AND ADJUSTING
BAR ASSEMBLY
Torque: 43 N´m (440 kgf´cm, 32 ft´lbf)
32. INSTALL ENGINE WIRE
33. CONNECT OIL LEVEL SENSOR CONNECTOR
34. CONNECT OIL PRESSURE SWITCH CONNECTOR
35. CONNECT CRANKSHAFT POSITION SWITCH CON-
NECTOR
36. INSTALL CYLINDER HEAD (See page EM-59)
37. INSTALL TIMING PULLEYS AND BELT
(See page EM-21)
38. REMOVE ENGINE STAND
39. INSTALL DRIVE PLATE
(a) Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833-00070, THREE BOND 1324
or equivalent
(b) Install the front spacer, drive plate and rear plate on the
crankshaft.
(c) Install and uniformly tighten the 8 bolts in several passes
and in the sequence shown.
Torque: 83 N´m (850 kgf´cm, 61 ft´lbf)

EM042-03
A10835
RH Fender Apron Seal
Generator
Drive Belt
No.2 RH Engine
Mounting Bracket
PS Pump
Drive Belt
PS Pump

Non-reusable part: Specified torque
64 (650, 47)
32 (320, 23)
43 (440, 32)
N´m (kgf´cm, ft´lbf)

Gasket
62 (630, 46)
43 (440, 32)

Gasket


62 (630, 46)
33 (330, 24)

Front Exhaust Pipe
Stay

Gasket
Compression Spring
V-Bank Cover
Air Cleaner Hose
w/ Resonator
Vacuum Hose
Engine Moving Control Rod V-Bank Cover Fastener
EM-26
- ENGINE MECHANICALCYLINDER HEAD
1010 Author
: Date
:
2001 AVALON (RM808U)
CYLINDER HEAD
COMPONENTS

A05070
Timing Belt
Gasket No.2 Timing Belt Cover
RH Engine Mounting Bracket
Crankshaft
Pulley No.1 Timing Belt Cover
Gasket
Engine Wire
Protector
No.2 Idler Pulley
RH Camshaft Timing Pulley
LH Camshaft
Timing Pulley
Timing Belt TensionerTiming Belt Guide
No.2 Generator
Bracket
Dust Boot
N´m (kgf´cm, ft´lbf) : Specified torque
* For use with SST
Non-reusable part
28 (290, 21)
215 (2,200, 159)
125 (1,300, 94)
*88 (900, 65)
27 (280, 20)
43 (440, 32)
125 (1,300, 94)
EM-28
- ENGINE MECHANICALCYLINDER HEAD
1012 Author
: Date
:
2001 AVALON (RM808U)

- ENGINE MECHANICALCYLINDER HEAD
EM-69
1053 Author
: Date
:
2001 AVALON (RM808U)
(n) Install the PS pressure tube with the 2 nuts.
(o) Connect the throttle position sensor connector.
(p) Connect the IAC valve connector.
(q) Connect the No.1 VSV connector for the ACIS.
(r) Connect the No.2 VSV connector for the ACIS.
(s) Connect the VSV connecter for the EVAP.
(t) Connect the DLC1 to the bracket on the intake air control
valve.
(u) Connect the throttle cable.
(v) Connect the accelerator cable.
29. INSTALL AIR CLEANER CAP HOSE WITH RESONA-
TOR
30. INSTALL V-BANK COVER
(a) Using a 5 mm hexagon wrench, install the V-bank cover
with the 3 cap nuts.
(b) Press down the V-bank cover fastener.
31. INSTALL FRONT EXHAUST PIPE (See page EM-77)
32. INSTALL PS PUMP (See page SR-35)
33. INSTALL GENERATOR DRIVE BELT
(See page CH-16)
34. FILL WITH ENGINE COOLANT
35. START ENGINE AND CHECK FOR LEAKS
36. VEHICLE ROAD TEST
Check for abnormal noise, shock, slippage, correct shift points
and smoothly operation.
37. RECHECK ENGINE COOLANT LEVEL