brake fluid TOYOTA AVALON 2001 Service Owner's Guide
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Page 683 of 1897
F07902
PMCE2
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-301
457 Author: Date:
2001 AVALON (RM808U)
INSPECTION PROCEDURE
HINT:
Start the inspection from step 1, in case of using the TOYOTA hand-held tester and start from step 2, in case
of not using the TOYOTA hand-held tester.
1 Check output value of the master cylinder pressure sensor.
PREPARATION:
(a) Connect the TOYOTA hand-held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand-held tester main switch ON.
(c) Select the DATALIST mode on the TOYOTA hand-held tester.
CHECK:
Check that the brake fluid pressure value of the master cylinder pressure sensor displayed on the TOYOTA
hand-held tester is changing when depressing the brake pedal.
OK:
Brake fluid pressure value must be changing.
OK Go to step 4.
NG
2 Check master cylinder pressure sensor.
PREPARATION:
Install LSPV gauge to the front caliper bleeder plug portion, and
bleed the air from LSPV gauge.
SST 09709-29018
CHECK:
Start the engine and depress the brake pedal, then check the
relation between the fluid pressure and voltage of PMC and E2
terminals of the master cylinder pressure sensor with connector
still connected.
OK:
Front brake caliper fluid pressureVoltage
0 kPa (0 Kgf/cm2, 0 psi)0.44 - 0.76 V
5,883 kPa (60 kgf/cm2, 853 psi)1.34 - 1.66 V
11,768 kPa (120 kgf/cm2, 1,706 psi)2.24 - 2.56 V
HINT:
Voltage between terminals VCM and E2: 4.7 - 5.3 V
NG Replace master cylinder pressure sensor.
OK
Page 701 of 1897
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-317
473 Author: Date:
2001 AVALON (RM808U)
DTC Normal Code Malfunction in ECM
CIRCUIT DESCRIPTION
If any trouble occurs in the ECM control system, the ECU prohibits ABS & VSC control.
DTC No.DTC Detecting ConditionTrouble Area
Normal Code
Conditions 1., 2,. 3, or 4,continue for 5 sec. or more:
1. Engine malfunction signal is sent from ECM.
2. Shift malfunction signal is sent from ECM
3. The shift position is other than P and N range input volt-
age is 8 V or more.
4. The shift position is PN or rev and D range input voltage
is 8 V or more.ECM circuit
ECM
Brake fluid level
Brake fluid level warning switch circuit
Steering angle sensor
ABS & BA & TRAC & VSC ECU
INSPECTION PROCEDURE
1 Is DTC out put for ECM?
Check DTC on page DI-3.
YES Repair engine control system according to the
output code.
NO
2 Check the DTC for the ABS and VSC (See page DI-252).
*1 Repair ABS and VSC control system according
to the code output.
*2
Check and replace translate ECU.
*1: Output NG code except for DTC of VSC system C1301/42
*2: Output NG code DTC of VSC system C1301/42 only
DI6OF-03
Page 720 of 1897
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-259
415 Author: Date:
2001 AVALON (RM808U)C1300 / 62
(DI-305)
Malfunction in ABS & BA & TRAC & VSC ECUABS & BA & TRAC & VSC ECU
Always ON
(DI-319)Malfunction in ABS & BA & TRAC & VSC ECU
Open circuit in ABS warning light circuitCharging system
ABS warning light circuit
*: As the DTC cannot be erased only by replacing parts, do either of the following operations.
(1) Clear DTC (See page DI-252).
(2) At a vehicle speed of 20 km/h (12 mph), drive the vehicle for 30 sec. or more.
DTC chart of VSC system:
DTC No.
(See Page)Detection ItemTrouble Area
C1225 / 25
(DI-273)Open or short circuit in brake actuator solenoid circuit (SMC1
circuit)Brake actuator
SMC1 circuit
C1226 / 26
(DI-273)Open or short circuit in brake actuator solenoid circuit (SMC2
circuit)Brake actuator
SMC2 circuit
C1227 / 27
(DI-273)Open or short circuit in brake actuator solenoid circuit (SRC1
circuit)Brake actuator
SRC1 circuit
C1228 / 28
(DI-273)Open or short circuit in brake actuator solenoid circuit (SRC2
circuit)Brake actuator
SRC2 circuit
C1301 / 42*Malfunction in communication with the translate ECU
Brake fluid level warning switch circuit
Translate ECU
Translate ECU circuit
ECM
ECM circuit
C0365 / 43
(DI-285)Malfunction in deceleration sensor (combined in yaw rate sen-
sor)Deceleration sensor
Deceleration sensor circuit
C1202 / 44
(DI-290)Brake fluid level low
Open circuit in brake fluid level warning switch circuitBrake fluid level
Brake fluid level warning switch
Brake fluid level warning switch circuit
C1350 / 51
(DI-306)Pump motor is locked
Open circuit in pump motor groundBrake actuator pump motor
Brake actuator pump motor circuit
C1351 / 52
(DI-308)VSC pump motor is locked
Open or short circuit in VSC pump motor circuitPrecharge pump motor
Precharge pump motor circuit
C1246 / 53
(DI-300)Malfunction in master cylinder pressure sensorMaster cylinder pressure sensor
Master cylinder pressure sensor circuit
C1208 / 54
(DI-292)Malfunction in steering angle sensorSteering angle sensor
Steering angle sensor circuit
C0371 / 55
(DI-287)Malfunction in yaw rate sensor circuitYaw rate sensor
Yaw rate sensor circuit
Always ON
(DI-322)Malfunction in ABS & BA & TRAC & VSC ECU
Open circuit in VSC warning light circuitCharging system
VSC warning light circuit
*: Troubleshoot according to the DTC chart of the translate ECU.
Page 721 of 1897
DI-260
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
416 Author: Date:
2001 AVALON (RM808U)
DTC chart of translate ECU(output NG code DTC of VSC system C1301/42 only):
DTC No.
(See Page)Detection ItemTrouble Area
Normal code*
(DI-317)Malfunction in ECM control system
ECM circuit
ECM
Brake fluid level
Brake fluid level warning switch circuit
Steering angle sensor
ABS & BA & TRAC & VSC ECU
42
(DI-31 1)Malfunction in communication with the ABS & BA & TRAC &
VSC ECUVSC+ or VSC- circuit
Translate ECU
ABS & BA & TRAC & VSC ECU
44
(DI-313)Open or short circuit in NEO circuit
NEO circuit
ECM
Translate ECU
53
(DI-315)Malfunction in communication with the ECM
TRC+ or TRC- circuit
ENG+ or ENG- circuit
ECM
Translate ECU
Non code
(DI-318)Malfunction in translate ECU
Tc terminal circuit
BRAKE warning light circuit
Translate ECU
*: Translate ECU is normal.
HINT:
The BRAKE warning light does not turn on due to an error in VSC.
If it is on, check that the parking brake pedal is released, the brake fluid level is normal and no malfunction
is identified in the fluid level warning switch system.
Page 722 of 1897
DI6NQ-01
Vehicle Brought to Workshop
Customer Problem Analysis
P. DI-251
Check and Clear DTC (Precheck)
P. DI-252Items inside
are titles of pages in this manual,
with the page number in the bottom portion. See
the pages for detailed explanations.
Problem Symptom ConfirmationSymptom Simulation
P. IN-20
Symptom
does not occur
Symptom
occurs
DTC Check
P. DI-252
Sensor CheckCircuit Inspection
P. DI-267 - DI-344
DTC Chart
P. DI-258 Malfunction codeProblem Symptoms Table
P. DI-266
Check for Fluid Leakage
P. DI-346
Identification of Problem
Normal code
Repair
Confirmation Test
End
1
2
3
4
5
67
89
10
11
Fail safe function:
When a failure occurs in the ABS & BA & TRAC & VSC system, the respective warning light (ABS, VSC) is lit and
the operation of ABS & BA & TRAC & VSC is prohibited. In addition to this, when the failure which disables the EBD
operation occurs, the brake warning light is lit as well and the EBD operation is prohibited.Step 2, 5, 8, 9, 11:Diagnostic steps permitting the use of the
TOYOTA hand-held tester or TOYOTA
break-out-box. DI-250
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
406 Author: Date:
2001 AVALON (RM808U)
ABS WITH EBD & BA & TRAC & VSC SYSTEM
HOW TO PROCEED WITH TROUBLESHOOTING
Troubleshoot in accordance with the procedure on the following pages.
Page 724 of 1897
F07880
DI6NS-01
F02201Tc E
1DLC1
DI-252
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
408 Author: Date:
2001 AVALON (RM808U)
PRE-CHECK
1. DIAGNOSIS SYSTEM
(a) Check the warning lights.
(1) Release the parking brake pedal.
(2) When the ignition switch is turned ON, check that
the ABS warning light, VSC warning light, VSC OFF
indicator light, BRAKE warning light and SLIP indi-
cator light goes on for approx. 3 seconds.
HINT:
When the parking brake is applied or the level of the brake
fluid is low, the BRAKE warning light is lit.
If the indicator check result is not normal, proceed to trou-
bleshooting for the ABS warning light circuit, VSC warn-
ing light circuit, VSC OFF indicator light circuit, BRAKE
warning light circuit or SLIP indicator light circuit.
Trouble AreaSee page
ABS warning light circuitDI-325
VSC warning light circuitDI-327
VSC OFF indicator light circuitDI-336
BRAKE warning light circuitDI-330
SLIP indicator light circuitDI-333
(b) In case of not using TOYOTA hand-held tester:
Check the DTC of ABS & BA & TRAC & VSC ECU.
(1) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843-18020
(2) Turn the ignition switch ON.
(3) Read the DTC from the ABS warning light and VSC
warning light on the combination meter.
HINT:
If no code appears, inspect the diagnostic circuit, ABS
warning light circuit or VSC waning light circuit.
Trouble AreaSee page
Tc terminal circuitDI-342
ABS warning light circuitDI-325
VSC warning light circuitDI-327
Page 725 of 1897
R01346
Normal Code
0.25 sec.
0.25 sec. 2 sec.
ON
OFF
ON
OFF0.5 sec. 0.5 sec.
Code 11 and 21
4 sec.1.5 sec.
2.5 sec.
Code 11 Code 21
F02201
DLC1 E
1Tc
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-253
409 Author: Date:
2001 AVALON (RM808U)
As an example, the blinking patterns for normal code and
codes 11 and 21 are shown on the left.
(4) Codes are explained in the code table on page
DI-258.
(5) After completing the check, disconnect terminals Tc
and E
1, and turn off the display.
If 2 or more malfunction codes are identified at the same time,
the lowest numbered DTC will be displayed 1st.
(c) In case of not using TOYOTA hand-held tester:
Check the DTC of translate ECU.
(1) Release the parking brake pedal.
(2) Check the brake fluid level.
(3) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843-18020
(4) Turn the ignition switch ON.
(5) Read the DTC from the BRAKE warning light.
HINT:
If no code appears, inspect the diagnostic circuit, and
BRAKE warning light circuit.
Trouble AreaSee page
Tc terminal circuitDI-342
BRAKE warning light circuitDI-330
When the parking brake is applied or the level of the brake
fluid is low, the BRAKE warning light is lit.
If every sensor is normal, a normal code is output. (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated.)
If 2 or more malfunction codes are identified at the same
time, the lowest numbered code will be displayed 1st.
Page 731 of 1897
DI6NV-03
F07884
A20
DI-262
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
418 Author: Date:
2001 AVALON (RM808U)
TERMINALS OF ECU
ABS & BA & TRAC & VSC ECU:
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
IG1 (A20 - 1) - GND (A20 -
28, 29)Y-R e W-BIG switch ON10 - 14
R+ (A20 - 2) - SR (A20 - 36)GR-R e RIG switch ON, ABS warning light OFF10 - 14
R+ (A20 - 2) - MR (A20 - 7)GR-R e GR-LIG switch ONBelow 1.0
SFLR (A20 - 3) - GND (A20 -
28, 29)G-O e W-BIG switch ON, ABS warning light OFF10 - 14
SRRR (A20 - 4) - GND (A20 -
28, 29)G-R e W-BIG switch ON, ABS warning light OFF10 - 14
SFLH (A20 - 5) - GND (A20 -
28, 29)W-R e W-BIG switch ON, ABS warning light OFF10 - 14
SRRH (A20 - 6) - GND (A20 -
28, 29)GR e W-BIG switch ON, ABS warning light OFF10 - 14
FL+ (A20 - 8) - FL- (A20 - 10)BR e B-RIG switch ON, slowly turn left front wheelAC generation
RR+ (A20 - 11) - RR- (A20 -
12)G e YIG switch ON, slowly turn right rear wheelAC generation
RL+ (A20 - 13) - RL- (A20 -
14)LG e VIG switch ON, slowly turn left rear wheelAC generation
FR+ (A20 - 17) - FR- (A20 -
16)B-W e LIG switch ON, slowly turn right front wheelAC generation
GL1 (A20 - 18) - GND (A20 -
28, 29)G e W-BIG switch ON0.5 - 4.5
ML+ (A20 - 22) - ML- (A20 -
24)W-R e VIG switch ON10 - 14
SRLR (A20 - 25) - GND (A20 -
28, 29)L-Y e W-BIG switch ON, ABS warning light OFF10 - 14
SFRH (A20 - 26) - GND (A20
- 28, 29)B-W e W-BIG switch ON, ABS warning light OFF10 - 14
MT (A20 - 27) - GND (A20 -
28, 29)O e W-BIG switch ON, ABS warning light OFFBelow 1.5
IND (A20 - 31) - GND (A20 -VWBIG switch ON, SLIP indicator light ONBelow 2.0IND (A20 31) GND (A20
28, 29)V e W-BIG switch ON, SLIP indicator light OFF10 - 14
EBDW (A20 - 32) - GND (A20RYWBIG switch ON, BRAKE warning light OFFBelow 1.5EBDW (A20 32) GND (A20
- 28, 29)R-Y e W-BIG switch ON, BRAKE warning light ON10 - 14
LBL (A20 - 40) - GND (A20 -
28, 29)L-B e W-BIG switch ON, fluid level switch ONBelow 1.0
Page 734 of 1897
F07885
1 2 3 4 5 6 7 8 9 10
11 12 13
14
21 22 23 24 25 26
15
16 17 18 19 20
T5
- DIAGNOSTICSABS WITH EBD & BA & TRAC & VSC SYSTEM
DI-265
421 Author: Date:
2001 AVALON (RM808U)
Translate ECU:
Symbols (Terminals No.)Wiring ColorConditionSTD Voltage (V)
IG1(T5 - 1) - GND (T5 - 14)Y-R e W-BIG switch ON10 - 14
PKB2 (T5 - 2) - GND (T5 -YGWBIG switch ON, paking brake switch ONBelow 2.0PKB2 (T5 2) GND (T5
14)Y-G e W-BIG switch ON, paking brake switch OFF10 - 14
VSC+ (T5 - 4) - VSC- (T5 -
17)W e OEngine idlingPulse generation
SS1 (T5 - 5) - SS2 (T5 - 18)L e B-WEngine idlingPulse generation
RSS (T5 - 6) - GND (T5 - 14)BR e W-BIG switch OFFContinuity
P (T5 10) GND (T5 14)GWWBIG switch ON, shift lever is in P range8 - 14P (T5 - 10) - GND (T5 - 14)G-W e W-BIG switch ON, shift lever is in other than P rangeBelow 1.5
LVL2 (T5 - 11) - GND (T5 - 14)R-W e W-BIG switch ON, fluid level switch ONBelow 1.5
D (T5 12) GND (T5 14)YRWBIG switch ON, shift lever is in D range8 - 14D (T5 - 12) - GND (T5 - 14)Y-R e W-BIG switch ON, shift lever is in other than D rangeBelow 1.5
NEO (T5 - 13) - GND (T5 - 14)Y-B e W-BEngine idlingPulse generation
PKB (T5 - 15) - GND (T5 - 14)Y-G e W-BIG switch OFF, parking brake switch ONBelow 2.0
BRL (T5 16) GND (T5 14)RWWBIG switch ON, BRAKE warning light ONBelow 2.0BRL (T5 - 16) - GND (T5 - 14)R-W e W-BIG switch ON, BRAKE warning light OFF10 - 14
TRC+ (T5 - 20) - TRC- (T5 -
7)BR e W-BEngine idlingPulse generation
Tc (T5 - 21) - GND (T5 - 14)LG-R e W-BIG switch ON10 - 14
ENG+ (T5 - 22) - ENG- (T5 -
9)V e GREngine idlingPulse generation
Ts (T5 - 24) - GND (T5 - 14)LG-B e W-BIG switch ON10 - 14
LBL (T5 - 25) - GND (T5 - 14)L-B e W-BIG switch ON, fluid level switch ONBelow 1.0
CCS (T5 - 26) - GND (T5 - 14)Y-R e W-BIG switch ONBelow 2.0
Page 776 of 1897
D07227D07228D07756
Column Shift:
Floor Shift:
- DIAGNOSTICSAUTOMATIC TRANSAXLE
DI-165
321 Author: Date:
2001 AVALON (RM808U)
(c) L position test
Shift into the 2 position and fully depress the accelerator pedal and check the following points:
(1) Check no up-shift.
While running in the L position, check that there is no up-shift to 2nd gear.
(2) Check engine braking.
While running in the L position, release the accelerator pedal and check the engine braking ef-
fect.
(3) Check for abnormal noises during acceleration and deceleration.
(d) R position test
Shift into the R position and fully depress the accelerator pedal and check for slipping.
CAUTION:
Before conducting this test ensure that the test area is free from people and obstruction.
(e) P position test
Stop the vehicle on a grade (more than 5°) and after shifting into the P position, release the parking
brake. Then, check to see that the parking lock pawl holds the vehicle in place.
5. BASIC INSPECTION
(a) Check the fluid level.
HINT:
Drive the vehicle so that the engine and transaxle are at
normal operating temperature.
Fluid temp.: 70 - 80 °C (158 - 176 °F)
Only use the COOL range on the dipstick as a rough refer-
ence when the fluid is replaced or the engine does not
run.
(1) Park the vehicle on a level surface and set the park-
ing brake.
(2) With the engine idling and the brake pedal de-
pressed, shift the shift lever into all positions from P
to L position and return to P position.