Rear TOYOTA AVALON 2001 Service Service Manual

BE1DZ-02
I20800
Driver Side Junction Block

Door No.1 Fuse

Body ECU Engine Room Junction Block

Door No.2 Fuse
Front Door Lock Assembly
Rear Door Lock Assembly
Transmitter
Wireless Door Lock Control Receiver
- BODY ELECTRICALWIRELESS DOOR LOCK CONTROL SYSTEM
BE-89
1693 Author
: Date
:
2001 AVALON (RM808U)
WIRELESS DOOR LOCK CONTROL SYSTEM
LOCATION

BO0Y6-03
H12136
Front Door Outside MouldingRear Door Outside Moulding
- BODYBODY OUTSIDE MOULDING
BO-43
1828 Author
: Date
:
2001 AVALON (RM808U)
BODY OUTSIDE MOULDING
COMPONENTS

BO2PK-01
H12166
w/ Rear personal light:
Rear Personal Light
RH Roof Side
Inner Garnish

Back Window
Moulding
Back Window Glass
w/ Speaker:
High-mounted
Stop Light
LH Roof Side Inner Garnish
Package Tray Trim
Upper Back Silencer
Rear Seatback
Rear Seat
Outer Belt RH
Rear Seat Inner
with Center Belt Rear Seat Cushion Roof Headlining
Rear Door
Opening Trim
No. 1 Stopper

No. 2 Stopper

No. 1 Stopper

No. 2 Stopper
: Specified torque
N´m (kgf´cm, ft´lbf)

Non-reusable partw/o Speaker:
High-mounted Stop Light
Rear Seat Inner Belt
41 (420, 30)
41 (420, 30)41 (420, 30)
18 (185, 13)
18 (185, 13)
Rear Seat Outer Belt LH
- BODYBACK WINDOW GLASS
BO-69
1854 Author
: Date
:
2001 AVALON (RM808U)
BACK WINDOW GLASS
COMPONENTS

H08966
BO-76
- BODYBACK WINDOW GLASS
1861 Author
: Date
:
2001 AVALON (RM808U)
HINT:
Confirm that the moulding is attached to the body panel as
shown in the illustration.
(b) Hold the back window glass in place securely with a pro-
tective tape or equivalent until the adhesive hardens.
NOTICE:
Take care not to drive the vehicle during the time described
in the table below.
TemperatureMinimum time prior to driving the vehicle
35 °C (95 °F)1.5 hours
20 °C (68 °F)5 hours
5 °C (41 °F)24 hours
12. INSPECT FOR LEAK AND REPAIR
NOTICE:
Conduct a leak test after hardening time has elapsed.
13. CONNECT DEFOGGER WIRE CONNECTOR
14. INSTALL ROOF HEADLINING
15. w/ Rear personal light:
INSTALL REAR PERSONAL LIGHT
16. INSTALL UPPER BACK SILENCER
17. INSTALL PACKAGE TRAY TRIM
18. INSTALL HIGH-MOUNTED STOP LIGHT
19. INSTALL ROOF SIDE INNER GARNISH
20. INSTALL REAR SEAT (See page BO-123)

BO2PL-01
H12128
:7 Clips
H03125H12122H12806
2 Clips w/o Speaker:
w/ Speaker:
H07599
BO-70
- BODYBACK WINDOW GLASS
1855 Author
: Date
:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE REAR SEAT (See page BO-120)
2. REMOVE ROOF SIDE INNER GARNISH
(a) Using a screwdriver, remove the roof side inner garnish.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
3. REMOVE HIGH-MOUNTED STOP LIGHT
Remove the high-mounted stop light as shown in the illustra-
tion, then disconnect the connector.
4. REMOVE PACKAGE TRAY TRIM
(a) Using a screwdriver, remove the 3 rear seat belt bezel.
HINT:
Tape the screwdriver tip before use.

H12124
2 Clips
H12161
Claw
Claw
H121623 Clips
H08965
H10479
Protective
Tape
- BODYBACK WINDOW GLASS
BO-71
1856 Author
: Date
:
2001 AVALON (RM808U)
(b) Remove the package tray trim as shown in the illustration.
5. REMOVE UPPER BLACK SILENCER
6. w/ Rear personal light:
REMOVE REAR PERSONAL LIGHT
(a) Using a screwdriver, remove the rear personal light, then
disconnect the connector.
HINT:
Tape the screwdriver tip before use.
(b) Employ the same manner described above to the other
side.
7. REMOVE ROOF HEADLINING
Disengage the 3 clips and remove the rear side of roof headlin-
ing.
8. DISCONNECT DEFOGGER WIRE CONNECTOR
9. REMOVE BACK WINDOW MOULDING
(a) Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
(b) Remove the remaining moulding.
10. REMOVE BACK WINDOW GLASS
(a) Insert a piano wire between body and glass and let it pass
through.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior.

BO2OQ-01
N01363
SST
N01364
BO2556
BO-14
- BODYFRONT DOOR
1799 Author
: Date
:
2001 AVALON (RM808U)
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, loosen the body side hinge bolts to adjust.
SST 09812-00010
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute the bolt with washer for the centering bolt.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO2OO-01
H12112
Rear Lower FrameDoor Lock Striker23 (230, 17)
Front Door Weatherstrip
Door Glass Run
Outside Rear View
Mirror
Door Glass
Lower Frame
Bracket Garnish
7.8 (80, 69 in.´lbf)25 (260, 19)
5.4 (55, 48 in.´lbf)
Outside Handle
Key Cylinder
5.4 (55, 48 in.´lbf)
Door
Hinge
7.8 (80, 69 in.´lbf)
Door Check
25 (260, 19)
Door Speaker BoardFront Lower
Frame
25 (260, 19)
Door Hinge
Front Door Outside Lower Moulding
Door Lock Protector
Service Hole Cover
5.4 (55, 48 in.´lbf)

Precoated part
Door LockInside Handle
4.9 (50, 43 in.´lbf)
Inside Handle
Bezel
Cover
Door TrimUpper Armrest
Base Panel
Power Window Switch
Front Door Armrest
Courtesy Light
Front Door
Belt Moulding Front Door
Inner Weatherstrip
x10
5.4 (55, 48 in.´lbf)
Window Regulator
Guide Assembly
5.4 (55, 48 in.´lbf)
x8
x4
Window Regulator Motor
No. 2 Service Hole Cover
Front Door Trim Pocket : Specified torqueN´m (kgf´cm, ft´lbf)
BO-8
- BODYFRONT DOOR
1793 Author
: Date
:
2001 AVALON (RM808U)
FRONT DOOR
COMPONENTS

H12104Clip
H06127
H12105
H12106
BO-10
- BODYFRONT DOOR
1795 Author
: Date
:
2001 AVALON (RM808U)
5. REMOVE LOWER FRAME BRACKET GARNISH
Using a screwdriver, remove the lower frame bracket as shown
in the illustration.
HINT:
Tape the screwdriver tip before use.
6. REMOVE OUTSIDE REAR VIEW MIRROR
Torque: 7.8 N´m (80 kgf´cm, 69 ft´lbf)
7. REMOVE DOOR SPEAKER BOARD
8. REMOVE INSIDE HANDLE
(a) Remove the screw.
(b) Slide the inside handle backward to remove it.
(c) Disconnect the 2 cables from the inside handle as shown
in the illustration.
9. REMOVE SERVICE HOLE COVER
(a) Using a clip remover, remove the grommets.
(b) Remove the service hole cover.
NOTICE:
Do not tear the cover.
HINT:
At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the ser-
vice hole cover.
10. REMOVE FRONT DOOR WEATHERSTRIP
(a) Using a clip remover, remove the clip.
(b) Remove the screw from the door check.
(c) Using a clip remover, remove the front door weatherstrip.
(d) Reinstall the screw to the door check.
Torque: 25 N´m (260 kgf´cm, 19 ft´lbf)

H02441
H02442
H12109
BO-12
- BODYFRONT DOOR
1797 Author
: Date
:
2001 AVALON (RM808U)

Do not tilt the riveter disconnect the rivet from the ma-
terial while handling a riveter, as the materials are not
tightened firmly.

Install the rivet while attaching materials, as they are
not tightened firmly.
13. REMOVE NO. 2 SERVICE HOLE COVER
Remove the window regulator connector clamp, 3 screws and
No. 2 service hole cover.
14. REMOVE DOOR GLASS
(a) Open the door glass until the bolts appear in the service
hole.
(b) Remove the 2 bolts.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
NOTICE:
Be careful not to drop the door glass.
(c) Pull the door glass upward to remove it.
15. REMOVE DOOR GLASS RUN
16. REMOVE WINDOW REGULATOR ASSEMBLY
(a) Disconnect the connector, then remove the bolt, 3 nuts
and window regulator assembly.
Torque: 5.4 N´m (55 kgf´cm, 48 in.´lbf)
HINT:
Remove the window regulator assembly through the service
hole.
(b) Using a torx driver, remove the 3 torx screws and window
regulator motor from the window regulator guide assem-
bly.
HINT:
At the time of reassembly, please refer to the following items.

Apply MP grease to the glass guide and rollers of window
regulator assembly.

After installing the window regulator assembly, window
regulator assembly need to be re-initialized.
Refer to BE-80.
17. REMOVE FRONT LOWER FRAME
18. REMOVE REAR LOWER FRAME