brake light TOYOTA AVALON 2001 Service Repair Manual

I12543
E2 *2
E7 *2
C4
C7 ECU
ODO/TRIP
MODE
RESET/AD
SELECT
ON/OFF
Speed control
Unit
Open door indicator
SRS warning
SRS cut off indicator
(Passenger)
Discharge warning
Washer level warning
Low oil pressure warning
Passenger seat belt warning
VSC warning
CRUISE main indicator
ABS warning
VSC cut off warning
TRAC warning
Brake warning
Rear light indicator
Mulfunction indicator
Driver seat belt warning *1: Hi-Grade
*2: Lo-Grade
F4
F2 F7 G14 G4 F9 G7 F5 F3 F10 G10 F6F1 G8 G6 G2
G12 C11
*1
G13G5G3
G11 C18 BE-46
- BODY ELECTRICALCOMBINATION METER
1650 Author
: Date
:
2001 AVALON (RM808U)

No.Wire Connector Side
1
2
3
4
6
7
8
9
10
14
15
16Washer fluid level warning switch
Body ECU
Brake fluid level warning switch
GAUGE Fuse
Lo oil pressure warning switch
ECM
-
TRAC
VSC ECU
Light failure Sensor
-
-
G1
2
3
4
6
7
8
9
10
11
12
13-
Driver's door courtesy switch
DOME Fuse
Cruise ECU
Airbag ECU
ABS&BA&DRAC&VSC ECU
-
Body ECU
Generator L terminal Ignition switch 5 ABS ECU
5 AIR BAG WRN Fuse F
-
- BE-48
- BODY ELECTRICALCOMBINATION METER
1652 Author
: Date
:
2001 AVALON (RM808U)

I07709
35.63 ± 0.1 W
Slide
rheostat
35.63 ±
0.1 W
Z15789
Warning Light
Ignition
Switch
BatteryWire Harness
N06640
BE1217
Warning Light
Ignition
Switch
Battery
- BODY ELECTRICALCOMBINATION METER
BE-59
1663 Author
: Date
:
2001 AVALON (RM808U)
15. INSPECT ENGINE COOLANT TEMPERATURE SEND-
ER GAUGE RESISTANCE
Connect the wire harness as shown in the illustration, and ad-
just the ammeter pointer to indicate º0º using the slide rheostat,
then read the rheostat indication.
Temperature °C (°F)Resistance (W)
50 (122.0)160 - 240
120 (248.0)17.1 - 21.2
If resistance value is not as specified, replace the engine cool-
ant sender gauge.
16. INSPECT LOW OIL PRESSURE WARNING LIGHT
(a) Disconnect the connector from the warning switch and
ground terminal on the wire harness side connector.
(b) Turn the ignition switch ON, check that the warning light
lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.
17. INSPECT LOW OIL PRESSURE WARNING SWITCH
OPERATION
(a) Check that continuity exists between the terminal and
ground with the engine stopped.
(b) Check that no continuity exists between the terminal and
ground with the engine running.
HINT:
Oil pressure should be over 29 kPa (0.35 kgf/cm
2, 4.3 psi)
If operation is not as specified, replace the switch.
18. INSPECT BRAKE WARNING LIGHT
(a) Disconnect the connector from the brake fluid warning
switch.
(b) Release the parking brake pedal.
(c) Connect the terminals on the wire harness side of the lev-
el warning switch connector.
(d) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or wire har-
ness.

N02346
ON OFF
1 2
Z11183
1
Z15790
Warning Light
Ignition
Switch
BatteryWire Harness Side
123 45
6789101112
BE-60
- BODY ELECTRICALCOMBINATION METER
1664 Author
: Date
:
2001 AVALON (RM808U)
19. INSPECT BRAKE FLUID LEVEL WARNING SWITCH
OPERATION
(a) Remove the reservoir tank cap and strainer.
(b) Disconnect the connector.
(c) Check that no continuity exists between the terminals with
the switch OFF (float up).
(d) Use a siphon, etc. to take fluid out of the reservoir tank.
(e) Check that continuity exists between the terminals with
the switch ON (float down).
(f) Pour the fluid back in the reservoir tank.
If operation is not as specified, replace the switch.
20. INSPECT PARKING BRAKE WARNING SWITCH CON-
TINUITY
(a) Check that continuity exists between terminal and switch
body with the switch ON (switch pin released).
(b) Check that no continuity exists between terminal and
switch body with the switch OFF (switch pin pushed in).
If operation is not as specified, replace the switch or inspect
ground point.
21. INSPECT REAR LIGHTS WARNING LIGHT
(a) Disconnect the connector from the light failure sensor and
ground terminal 4 on the wire harness side connector.
(b) Start the engine, check that the warning light lights up.
If the warning light does not light up, test the bulb or inspect wire
harness.

BE0IE-03
I12531
Brake Master Cylinder

Brake Fluid Level
Warning Switch
Engine Room
Junction Block

SRS WRN Fuse
Washer Tank

Washer Fluid Level
Warning Switch
Combination Meter

Meter Circuit
Light Control
Rheostat
Driver Side Junction Block

GAUGE No.1 Fuse

PANEL Fuse

ECU-B No.1, 2 Fuss

ECU-IG No.2 Fuse

RAD No.1 Fuse

DOME Fuse

ECU ACC Fuse Parking Brake
Switch
Ignition Switch
Multi Information Display
- BODY ELECTRICALCOMBINATION METER
BE-41
1645 Author
: Date
:
2001 AVALON (RM808U)
COMBINATION METER
LOCATION

1.8 Sec.
0.2 Sec.
0.25 Sec. 0.5 Sec.0.25 Sec.
1 Sec. Blinks Code 2-1 Code2-2
0.25 Sec.
0.25 Sec.0.5 Sec. 1 Sec.
- BODY ELECTRICALENGINE IMMOBILISER SYSTEM
BE-173
1777 Author
: Date
:
2001 AVALON (RM808U)
HINT:

When a key is not inserted in the key cylinder in the automatic registration mode, the security indicator
always lights on.

When the immobiliser system operations normally and the key is pull out, the security indicator blinks.

When key code registration could not be performed in the automatic registration mode, code 2-1 is
output from the security indicator and when inserting the already registered key, code 2-2 is output.
(b) Automatic registration mode completion
If completing the mode forcibly when more than 1 key code have been registered in the automatic reg-
istration mode, perform the following procedures.
After 1 more key code have been registered with master key, perform step (1) or (2) without pulling
the key out or inserting the already registered key.
(1) Depress and release brake pedal 5 times or more within 15 secs.
(2) With the hand-held tester, require automatic registration mode completion.

- BODY ELECTRICALTROUBLESHOOTING
BE-5
1609 Author
: Date
:
2001 AVALON (RM808U) Seat Belt warning light does not light up.
1. Bulb
2. Body Control System
3. Meter Circuit Plate
4. Wire Harness-
DI-615
BE-53
-
Discharge warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Meter Circuit Plate
4. Wire Harness
5. Generator-
-
BE-53
-
CH-9
Light Failure warning light does not light up.
1. Bulb
2. Light Failure Sensor
3. Bulb Check Relay
4. Wire Harness
5. Taillight System-
BE-53
BE-53
-
BE-2
Brake warning light does not light up.
1. Bulb
2. Parking Brake Switch
3. Brake Fluid Level Warning Switch
4. Bulb Check Relay
5. Meter Circuit Plate
6. Wire Harness-
BE-53
BE-53
BE-53
BE-43
-
SRS Warning light does not light up.
1. AM2 - Fuse
2. Bulb
3. Airbag Sensor Assembly
4. Meter Circuit Plate
5. Wire Harness-
-
RS-62
RS-67
BE-43
Open Door warning light does not light up.
1. DOME Fuse
2. Bulb
3. Door Courtesy Switch
4. Body Control System
5. Meter Circuit Plate
6. Wire Harness-
-
BE-31
DI-615
BE-43
-
Washer Level warning light does not light up.
1. Bulb
2. Washer Fluid Level Warning Switch
3. Meter Circuit Plate
4. Wire Harness-
BE-53
BE-43
-
COMBINATION METER (Indicator Lights):
SymptomSuspect AreaSee page
O/D OFF indicator light does not light up.
1. Bulb
2. O/D OFF Switch
3. ECM
4. Meter Circuit Plate
5. Wire Harness-
DI-203
DI-1
BE-43
-
Cruise Control indicator light does not light up.
1. Bulb
2. Cruise Control ECU
3. Meter Circuit Plate
4. Wire Harness-
DI-549
BE-43
-
High beam indicator light does not light up.
1. Bulb and Taillight
2. Headlight System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-
Turn indicator light does not light up.
1. Bulb
2. Turn Signal and Hazard Warning System
3. Meter Circuit Plate
4. Wire Harness-
BE-2
BE-43
-

BO2QJ-01
BO0632
BO0633
15°
45° BO-126
- BODYSEAT BELT
1911 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
CAUTION:
Replace the seat belt assembly (outer belt, inner belt, bolts,
nuts or sill-bar) if it has been used in a severe impact. The
entire assembly should be replaced even if damage is not
obvious.
1. RUNNING TEST (IN SAFE AREA)
(a) Fasten the front seat belts.
(b) Drive the car at 10 mph (16 km/h) and slam on the brakes.
Check that the belt locks and cannot be extended at this
time.
HINT:
Conduct this test in a safe area. If the belt does not lock, remove
the belt mechanism assembly and conduct the following static
check. Also, whenever installing a new belt assembly, verify the
proper operation before installation.
2. Driver 's seat belt (ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Tilt the retractor slowly.
(d) Make sure that the belt can be pulled out at a tilt of 15 de-
grees or less, and cannot be pulled out over 45 degrees
of tilt.
If a problem is found, replace the assembly.
3. Except driver's seat belt (ALR/ELR):
STATIC TEST
(a) Make sure that the belt locks when pulled out quickly.
(b) Remove the locking retractor assembly.
(c) Pull out the whole belt and measure the length of the
whole belt.
Then retract the belt slightly and pull it out again
(d) Make sure that the belt cannot be extended further.
If a problem is found, replace the assembly.

BR152-01
F05420
SST Master
Cylinder
F05422
SST
F05421
SST
BR-24
- BRAKEBRAKE BOOSTER ASSEMBLY
1423 Author
: Date
:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL BRAKE BOOSTER
(a) Install the booster and a new gasket.
(b) Install the clevis to the operating rod.
(c) Install and torque the booster installation nuts.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(d) Install the clevis pin into the clevis and brake pedal, and
install the clip to the clevis pin.
(e) Install the pedal return spring.
2. ADJUST LENGTH OF BOOSTER PUSH ROD
(a) Set the SST on the master cylinder, and lower the pin until
its tip slightly touches the piston.
SST 09737-0001 1
(b) Turn the SST upside down, and set it on the booster.
SST 09737-0001 1
(c) Measure the clearance between the booster push rod
and pin head (SST).
Clearance: 0 mm (0 in.)
(d) Using SST, adjust the booster push rod length until the
push rod lightly touches the pin head.
SST 09737-00020
3. w/ VSC:
INSTALL PRECHARGE PUMP ASSEMBLY (See page
BR-58)
4. INSTALL MASTER CYLINDER (See page BR-20)
5. CONNECT VACUUM HOSE TO BRAKE BOOSTER
6. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND
BLEED BRAKE SYSTEM (See page BR-4)
7. CHECK FOR LEAKS
8. CHECK AND ADJUST BRAKE PEDAL (See page
BR-6)
9. INSTALL NO. 2 HEATER TO REGISTER DUCT, LOWER
LH INSTRUMENT PANEL INSERT AND LOWER NO. 1
INSTRUMENT PANEL (See page BO-87)
10. DO OPERATIONAL CHECK (See page BR-21)

BR2237
BR0KW-04
BR2238
GOODNO GOOD
2nd3rd
1st
- BRAKEBRAKE BOOSTER ASSEMBLY
BR-21
1420 Author
: Date
:
2001 AVALON (RM808U)
BRAKE BOOSTER ASSEMBLY
ON-VEHICLE INSPECTION
1. OPERATING CHECK
(a) Depress the brake pedal several times with the engine off
and check that there is no change in the pedal reserve
distance.
(b) Depress the brake pedal and start the engine. If the pedal
goes down slightly, operation is normal.
2. AIR TIGHTNESS CHECK
(a) Start the engine and stop it after 1 or 2 minutes. Depress
the brake pedal several times slowly.
If the pedal goes down farthest the 1st time, but gradually rises
after the 2nd or 3rd time, the booster is air tight.
(b) Depress the brake pedal while the engine is running, and
stop the engine with the pedal depressed.
If there is no change in the pedal reverse travel after holding the
pedal for 30 seconds, the booster is air tight.