camshaft TOYOTA AVALON 2001 Service Repair Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2001, Model line: AVALON, Model: TOYOTA AVALON 2001Pages: 1897, PDF Size: 26.61 MB
Page 593 of 1897
B06475
No.2 Timing Belt CoverTiming Belt
Gasket
Timing Belt Guide
No.2 Generator
Bracket RH Engine Mounting Bracket
28 (290, 21)
Crankshaft
Pulley
215 (2,200, 159)
Gasket
Engine Wire Protector
125 (1,300, 94)
*88 (900, 65)
RH Camshaft Timing Pulley
43 (400, 32)
No.2 Idler Pulley
125 (1,300, 94)
Dust Boot
Timing Belt Tensioner
27 (280, 20)
Non-reusable part
*For use with SSTNo.1 Timing Belt Cover
LH Camshaft
Timing Pulley
N´m (kgf´cm, ft´lbf) : Specified torque
CO-4
- COOLINGWATER PUMP
1197 Author: Date:
2001 AVALON (RM808U)
Page 596 of 1897
CO02P-03
P12942
CO-8
- COOLINGWATER PUMP
1201 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL WATER PUMP
Install a new gasket and the water pump with the 4 bolts and 2
nuts.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
NOTICE:
Do not get oil on the gasket.
2. INSTALL NO.3 TIMING BELT COVER
(See page EM-59)
3. INSTALL NO.2 IDLER PULLEY (See page EM-21)
4. INSTALL CAMSHAFT TIMING PULLEYS
(See page EM-21)
5. INSTALL TIMING BELT (See page EM-21)
6. FILL WITH ENGINE COOLANT
7. START ENGINE AND CHECK FOR LEAKS
8. RECHECK ENGINE COOLANT LEVEL
Page 597 of 1897
CO0WS-01
P12942
CO-6
- COOLINGWATER PUMP
1199 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE TIMING BELT (See page EM-15)
3. REMOVE CAMSHAFT TIMING PULLEYS
(See page EM-15)
4. REMOVE NO.2 IDLER PULLEY (See page EM-31)
5. REMOVE NO.3 TIMING BELT COVER
(See page EM-15)
6. REMOVE WATER PUMP
Remove the 4 bolts, 2 nuts, water pump and gasket.
Page 937 of 1897
DI-58
- DIAGNOSTICSENGINE
214 Author: Date:
2001 AVALON (RM808U)
DTC P0300 Random/Multiple Cylinder Misfire Detected
DTC P0301 Cylinder 1 Misfire Detected
DTC P0302 Cylinder 2 Misfire Detected
DTC P0303 Cylinder 3 Misfire Detected
DTC P0304 Cylinder 4 Misfire Detected
DTC P0305 Cylinder 5 Misfire Detected
DTC P0306 Cylinder 6 Misfire Detected
CIRCUIT DESCRIPTION
Misfire: The ECM uses the crankshaft position sensor and camshaft position sensor to monitor changes in
the crankshaft rotation for each cylinder.
The ECM counts the number of times the engine speed change rate indicates that misfire has occurred.
When the misfire rate equals or exceeds the count indicating that the engine condition has deteriorated, the
MIL lights up.
If the misfire rate is high enough and the driving conditions will cause catalyst overheating, the MIL blinks
when misfiring occurs.
DTC No.DTC Detecting ConditionTrouble Area
P0300Misfiring of random cylinders is detected during any particular
200 or 1,000 revolutionsOpen or short in engine wire
Connector connection
Vacuum hose connection
P0301
P0302
P0303For any particular 200 revolutions for engine, misfiring is de-
tected which can cause catalyst overheating (This causes MIL
to blink)
Ignition system
Injector
Fuel pressure
Mass air flow meter
Engine coolant tempsensorP0303
P0304
P0305
P0306For any particular 1,000 revolutions of engine, misfiring is de-
tected which causes a deterioration in emission (2 trip detec-
tion logic)
Engine coolant temp. sensor
Compression pressure
Valve clearance
Valve timing
ECM
DI07S-10
Page 946 of 1897
A11084
Right Bank VVT Sensor (Camshaft Position Sensor)
Crankshaft Position Sensor1
2
1
2
B-W B-W
L
L16
2410ECM
VV1+
NE+
NE-
E2
21LB-W
LE4
E5
VV2+ 22 Left Bank VVT Sensor (Camshaft Position Sensor)E5
E4 CC
C
CJ8 J/C
- DIAGNOSTICSENGINE
DI-67
223 Author: Date:
2001 AVALON (RM808U)
DTC P0335 Crankshaft Position Sensor ºAº Circuit Mal-
function
CIRCUIT DESCRIPTION
Crankshaft position sensor (NE signal) consists of a magnet, iron core and pickup coil.
The NE signal plate has 34 teeth and is installed the crankshaft timing pulley. The NE signal sensor gener-
ates 34 signals at every engine revolution. The ECM detects the standard crankshaft angle based on the
G (VV) signal, and the actual crankshaft angle and the engine speed by the NE signal.
DTC No.DTC Detecting ConditionTrouble Area
P0335
No crankshaft position sensor signal to ECM during cranking
(2 trip detection logic)Open or short in crankshaft position sensor circuit
Crankshaft position sensor
P0335No crankshaft position sensor signal to ECM with engine
speed 600 rpm or more (2 trip detection logic)
Crankshaft osition sensor
Crankshaft timing pulley
ECM
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Perform troubleshooting of DTC P0335 first. If no trouble is found, troubleshoot the following mechani-
cal systems.
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.
DI07U-09
Page 948 of 1897
- DIAGNOSTICSENGINE
DI-69
225 Author: Date:
2001 AVALON (RM808U)
DTC P0340 Camshaft Position Sensor Circuit Malfunc-
tion
CIRCUIT DESCRIPTION
Camshaft position sensor (G (VV) signal) consists of a magnet, iron core and pickup coil.
The G (VV) signal plate has 3 teeth, on its outer circumference and is installed the camshaft timing gear.
When the camshafts rotate, the protrusion on the signal plate and the air gap on the pickup coil change,
causing fluctuations in the magnetic field and generating an electromotive force in the pickup coil.
The NE signal plate has 34 teeth and is installed the crankshaft timing pulley. The NE signal sensor gener-
ates 34 signals at every engine revolution. The ECM detects the standard crankshaft angle based on the
G (VV) signal and the actual crankshaft angle and the engine speed by the NE signal.
DTC No.DTC Detecting ConditionTrouble Area
P0340
No camshaft position sensor signal to ECM during cranking (2
trip detection logic)Open or short in camshaft position sensor circuit
Camshaft position sensor
P0340No camshaft position sensor signal to ECM with engine speed
600 rpm or more
Camshaft osition sensor
Camshaft timing gear
ECM
WIRING DIAGRAM
Refer to DTC P0335 on page DI-67.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Check resistance of camshaft position sensor (See page IG-1).
Reference: INSPECTION USING OSCILLOSCOPE
Refer to DTC P0335 on page DI-67.
NG Replace camshaft position sensor.
OK
2 Check for open and short in harness and connector between ECM and camshaft
position sensor (See page IN-30).
NG Repair or replace harness or connector.
DI07V-09
Page 949 of 1897
DI-70
- DIAGNOSTICSENGINE
226 Author: Date:
2001 AVALON (RM808U)
OK
3 Inspect sensor installation and signal plate teeth of camshaft timing gear.
NG Tighten sensor. Replace camshaft timing gear.
OK
Check and replace ECM (See page IN-30).
Page 1003 of 1897
A11663
VV1, VV2 and NE Signal Waveforms2 V
/Division
20 msec./Division (Idling)
VV1
NE VV2GND
GND
GND
DI-124
- DIAGNOSTICSENGINE
280 Author: Date:
2001 AVALON (RM808U)
DTC P1345 VVT Sensor/Camshaft Position Sensor Cir-
cuit Malfunction (Bank 1)
DTC P1350 VVT Sensor/Camshaft Position Sensor Cir-
cuit Malfunction (Bank 2)
CIRCUIT DESCRIPTION
VVT sensor (VV signal) consists of a magnet, iron core and pickup coil.
The VV signal plate has 3 teeth on its outer circumference and is installed the camshaft timing gear.
When the camshafts rotate, the protrusion on the signal plate and the air gap on the pickup coil change,
causing fluctuations in the magnetic field and generating an electromotive force in the pickup coil.
The actual camshaft angle is detected by the VVT sensor and it provides feedback to the ECM to control
the intake valve timing in response to during condition.
DTC No.DTC Detecting ConditionTrouble Area
No VVT sensor (Camshaft position sensor) signal to ECM
during cranking at 4 sec. or more
Open or short in VVT sensor (camshaft position sensor) cir-
P1345
P1350No VVT sensor (Camshaft position sensor) signal to ECM with
5 sec. or more engine speed 600 rpm or morecuit
VVT sensor (camshaft position sensor)
Camshaft timing gearP1350
While crankshaft rotates twice, VVT sensor (Camshaft position
sensor) signal will be input to ECM 5 times.Camshaft timing gear
ECM
WIRING DIAGRAM
Refer to DTC P0335 on page DI-67.
INSPECTION PROCEDURE
HINT:
If DTC P1345 is displayed, check left bank VVT sensor (camshaft position sensor).
If DTC P1350 is displayed, check right bank VVT sensor (camshaft position sensor).
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting, it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel
ratio was lean or rich, etc. at the time of the malfunction.
1 Check resistance of VVT sensor (See page IG-7).
Reference: INSPECTION USING OSCILLOSCOPE
During idling, check the waveforms between terminals VV1 and
NE+, and VV2 and NE- of the ECM connector.
HINT:
The correct waveforms are as shown.
The waveform frequency is shortened as the engine
speed becomes higher.
NG Replace VVT sensor.
DI6T9-01
Page 1004 of 1897
- DIAGNOSTICSENGINE
DI-125
281 Author: Date:
2001 AVALON (RM808U)
OK
2 Check for open and short in harness and connector between ECM and VVT sen-
sor (See page IN-30).
NG Repair or replace harness or connector.
OK
3 Inspect sensor installation and signal plate teeth of camshaft timing gear.
NG Tighten sensor. Replace camshaft timing gear.
OK
Check and replace ECM (See page IN-30).
Page 1005 of 1897
DI-126
- DIAGNOSTICSENGINE
282 Author: Date:
2001 AVALON (RM808U)
DTC P1346 VVT Sensor/Camshaft Position Sensor Cir-
cuit Range/Performance Problem (Bank 1)
DTC P1351 VVT Sensor/Camshaft Position Sensor Cir-
cuit Range/Performance Problem (Bank 2)
CIRCUIT DESCRIPTION
Refer to DTC P1345, P1350 on page DI-124.
DTC No.DTC Detection ConditionTrouble Area
P1346Deviation in crankshaft position sensor signal and VVT sensor
(bank 1) signal (2 trip detection logic)Mechanical system malfunction (Jumping teeth of timing belt,
blt t thd)
P1351Deviation in crankshaft position sensor signal and VVT sensor
(bank 2) signal (2 trip detection logic)belt stretched)
ECM
WIRING DIAGRAM
Refer to DTC P1345, P1350 on page DI-124.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand-held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting, it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air-fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Check valve timing (Check for loose and jumping teeth of timing belt) (See page
EM-15).
NG Adjust valve timing (Repair or replace timing
belt).
OK
Check and replace ECM (See page IN-30).
DI6TA-01