battery TOYOTA AVALON HYBRID 2013 XX40 / 4.G Workshop Manual

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6
Maintenance and care
AVALON_HV_U (OM41451U)
6-3. Do-it-yourself maintenance
Do-it-yourself ser vice precautions
If you perform maintenance by yourself, be sure to follow the
correct procedure as given in these sections.
ItemsParts and tools
12-volt battery condition (P. 358)
• Grease
• Conventional wrench
(for terminal clamp bolts)
Brake fluid level ( P. 356)
• FMVSS No.116 DOT 3 or SAE
J1703 brake fluid
• Rag or paper towel
• Funnel (used only for adding brake fluid)
Engine/power control unit
coolant level ( P. 353)
• “Toyota Super Long Life Coolant”
or a similar high quality ethylene
glycol-based non-silicate, non-
amine, non-nitrite and non-borate
coolant with long-life hybrid
organic acid technology.
“Toyota Super Long Life Coolant”
is pre-mixed with 50% coolant and
50% deionized water.
• Funnel (used only for adding cool- ant)
Engine oil level ( P. 350)
• “Toyota Genuine Motor Oil” or
equivalent
• Rag or paper towel
• Funnel (used only for adding engine oil)

3496-3. Do-it-yourself maintenance
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Maintenance and care
AVALON_HV_U (OM41451U)
■12-volt battery
P. 358
Engine compar tment
Fuse boxes ( P. 379)
Engine oil filler cap ( P. 351)
Engine oil level dipstick ( P. 350)
Brake fluid reservoir ( P. 356)
Engine coolant radiator ( P. 355) Power control unit coolant
radiator (
P. 355)
Condenser ( P. 355)
Electric cooling fans
Engine coolant reservoir ( P. 353)
Washer fluid tank ( P. 357)
Power control unit coolant res-
ervoir ( P. 353)1
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3586-3. Do-it-yourself maintenance
AVALON_HV_U (OM41451U)
The 12-volt battery is located on
the right-hand side of luggage
compartment.
Pull the 12-volt battery cover while
pressing down on the tab.
Make sure that the 12-volt battery terminals are not corroded and that
there are no loose connections, cracks, or loose clamps.
Terminals
Hold-down clamp
12-volt batter y
Location
Removing the 12-volt battery cover
Exterior
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3596-3. Do-it-yourself maintenance
6
Maintenance and care
AVALON_HV_U (OM41451U)
■Before recharging
When recharging, the 12-volt battery produces hydrogen gas which is flam-
mable and explosive. Therefore, observe the following precautions before
recharging:
●If recharging with the 12-volt battery installed on the vehicle, be sure to dis-
connect the ground cable.
● Make sure the power switch on the charger is off when connecting and dis-
connecting the charger cables to the 12-volt battery.
■ After recharging/reconnecting the 12-volt battery
●The hybrid system may not start. Follow the procedure below to initialize the
system.
Shift the shift lever to P.
Open and close any of the doors.
Restart the hybrid system.
● Unlocking the doors using the smart key system may not be possible imme-
diately after reconnecting the 12-volt battery. If this happens, use the wire-
less remote control or the mechanical key to lock/unlock the doors.
● Start the hybrid system with the power switch in ACCESSORY mode. The
hybrid system may not start when the power switch turned from off. How-
ever, the hybrid system will operat e normally from the second attempt.
● The power switch mode is recorded by the vehicle. If the 12-volt battery is
reconnected, the vehicle will return the power switch mode to the status it
was in before the 12-volt battery was disconnected. Make sure to turn off
the power switch before disconnect the 12-volt battery. Take extra care
when connecting the 12-volt battery if the power switch mode prior to dis-
charge is unknown.
If the system will not start even after multiple attempts at all methods above,
contact your Toyota dealer.
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3606-3. Do-it-yourself maintenance
AVALON_HV_U (OM41451U)
CAUTION
■Chemicals in the 12-volt battery
The 12-volt battery contains poisonous and corrosive sulfuric acid and may
produce hydrogen gas which is flammable and explosive. To reduce the risk
of death or serious injury, take the following precautions while working on or
near the 12-volt battery:
●Do not cause sparks by touching the 12-volt battery terminals with tools.
● Do not smoke or light a match near the 12-volt battery.
● Avoid contact with eyes, skin and clothes.
● Never inhale or swallow electrolyte.
● Wear protective safety glasses when working near the 12-volt battery.
● Keep children away from the 12-volt battery.
■ Where to safely charge the 12-volt battery
Always charge the 12-volt battery in an open area. Do not charge the 12-
volt battery in a garage or closed room where there is insufficient ventila-
tion.
■ How to recharge th e 12-volt battery
Only perform a slow charge (5 A or less). The 12-volt battery may explode if
charged at a quicker rate.

3616-3. Do-it-yourself maintenance
6
Maintenance and care
AVALON_HV_U (OM41451U)
CAUTION
■Emergency measures regarding electrolyte
●If electrolyte gets in your eyes
Flush your eyes with clean water for at least 15 minutes and get immedi-
ate medical attention. If possible, continue to apply water with a sponge or
cloth while traveling to the nearest medical facility.
● If electrolyte gets on your skin
Wash the affected area thoroughly. If you feel pain or burning, get medical
attention immediately.
● If electrolyte gets on your clothes
It can soak through clothing on to your skin. Immediately take off the cloth-
ing and follow the procedure above if necessary.
● If you accidentally swallow electrolyte
Drink a large quantity of water or milk. Get emergency medical attention
immediately.
■ When replacing the 12-volt battery
Use a 12-volt battery designed for this vehicle. Failure to do so may cause
gas (hydrogen) to enter the passenger compartment, causing a fire or
explosion.
For replacement of the 12-volt battery, contact your Toyota dealer.
NOTICE
■When recharging the 12-volt battery
Never recharge the 12-volt battery while the hybrid system is operating.
Also, be sure all accessories are turned off.

3776-3. Do-it-yourself maintenance
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Maintenance and care
AVALON_HV_U (OM41451U)
●Flathead screwdriver
● Small flathead screwdriver
● Lithium battery CR2032
Take out the mechanical key.
Remove the cover.
To prevent damage to the key,
cover the tip of the screwdriver with
a rag.
Remove the depleted battery.
Insert a new battery with the “+”
terminal facing up.
Electronic key batter y
Replace the battery with a new one if it is depleted.
You will need the following items:
Replacing the battery
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3786-3. Do-it-yourself maintenance
AVALON_HV_U (OM41451U)
■Use a CR2032 lithium battery
●Batteries can be purchased at your Toyota dealer, local electrical appliance
shops or camera stores.
● Replace only with the same or equivalent type recommended by the manu-
facturer.
● Dispose of used batteries according to local laws.
■ If the electronic key battery is depleted
The following symptoms may occur:
●The smart key system and wireless remote control will not function properly.
● The operational range will be reduced.
CAUTION
■ Removed battery and other parts
These parts are small and if swallowed by a child, they can cause choking.
Keep away from children. Failure to do so could result in death or serious
injury.
NOTICE
■For normal operation after replacing the battery
Observe the following precautions to prevent accidents:
●Always work with dry hands.
Moisture may cause the battery to rust.
● Do not touch or move any other component inside the remote control.
● Do not bend either of the battery terminals.

3856-3. Do-it-yourself maintenance
6
Maintenance and care
AVALON_HV_U (OM41451U)■
Engine compartment (type B fuse box)
FuseAmpereCircuit
1 PM IGCT 7.5 A Hybrid system, electronic controlled
transmission
2 BATT VL SSR 10 A Hybrid system
3 INV 7.5 A Hybrid system
4 DC/DC IGCT 10 A Hybrid system
5 INV W/PMP RLY 7.5 A Hybrid system
6 BATT FAN 7.5 A Battery cooling fan
7 INV W/PMP 15 A Hybrid system
8 IGCT-MAIN 25 A DC/DC IGCT, INV, BATT VL SSR, PM
IGCT, INV W/PMP RLY, BATT FAN

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7When trouble arises
AVALON_HV_U (OM41451U)7-1. Essential information
Emergency flashers .......... 406
If your vehicle has to be stopped in an
emergency ...................... 407 7-2. Steps to take in an
emergency
If your vehicle needs to be towed ......................... 408
If you think something is wrong .............................. 411
If a warning light turns on or a warning buzzer
sounds ............................ 412
If a warning message is displayed ......................... 422
If you have a flat tire.......... 423
If the hybrid system will not start ........................... 435
If the shift lever cannot be shifted from P ............. 437
If the electronic key does not operate properly........ 438
If the 12-volt battery is discharged ...................... 440
If your vehicle overheats ........................ 444
If the vehicle becomes stuck ............................... 448