torque TOYOTA AVENSIS 1999 Supplement

PP0MS–05
PP–18
– PREPARATIONSUPPLEMENTAL RESTRAINT SYSTEM
EQUIPMENT
Torque wrench
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.)Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Inner diam.: 360 mm (14.17 in.)Airbag disposal
Vinyl bagAirbag disposal

PP060–04
PP–20
– PREPARATIONBODY
BODY
EQUIPMENT
Clip remover
Torque wrench
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Adhesive
Cleaner
Shop rag
Knife
Heat light
Piano wire

PP095–04
PP–24
– PREPARATIONAIR CONDITIONING
EQUIPMENT
Ohmmeter
Torque wrench
Hexagon wrenchExpansion valve, Combustion type power heater

SS0ZT–01
SS–2
– SERVICE SPECIFICATIONSSTANDARD BOLT
SPECIFIED TORQUE FOR STANDARD BOLTS
Specified torque
ClassDiameter
mm
Pitch
mmHexagon head boltHexagon flange boltmmmmN·mkgf·cmft·lbfN·mkgf·cmft·lbf
4T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.55
12.5
26
47
74
11 555
130
260
480
760
1,15048 in.·lbf
9
19
35
55
836
14
29
53
84
–60
145
290
540
850
–52 in.·lbf
10
21
39
61
–
5T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.56.5
15.5
32
59
91
14065
160
330
600
930
1,40056 in.·lbf
12
24
43
67
1017.5
17.5
36
65
100
–75
175
360
670
1,050
–65 in.·lbf
13
26
48
76
–
6T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.58
19
39
71
11 0
17080
195
400
730
1,100
1,75069 in.·lbf
14
29
53
80
1279
21
44
80
125
–90
210
440
810
1,250
–78 in.·lbf
15
32
59
90
–
7T
6
8
10
12
14
161
1.25
1.25
1.25
1.5
1.510.5
25
52
95
145
23011 0
260
530
970
1,500
2,3008
19
38
70
108
16612
28
58
105
165
–120
290
590
1,050
1,700
–9
21
43
76
123
–
8T
8
10
121.25
1.25
1.2529
61
11 0300
620
1,10022
45
8033
68
120330
690
1,25024
50
90
9T
8
10
121.25
1.25
1.2534
70
125340
710
1,30025
51
9437
78
140380
790
1,45027
57
105
10T
8
10
121.25
1.25
1.2538
78
140390
800
1,45028
58
10542
88
155430
890
1,60031
64
11 6
11 T
8
10
121.25
1.25
1.2542
87
155430
890
1,60031
64
11 647
97
175480
990
1,80035
72
130

SS0G7–04
– SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E251)
SS–7
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Transaxle upper side x Engine Bolt A
Bolt B64
29650
29647
21
Transaxle lower side x Engine Bolt A
Bolt B
Bolt C
Bolt D
Bolt E40
40
8
20
46408
408
82
204
47030
30
71 in.·lbf
15
34
Diesel throttle body x Engine unit2121415
No.1 air tube assembly x Engine unit2525518
Diesel throttle body with No.2 air tube assembly x Engine unit2525518
Engine front mounting x Engine front mounting bracket8789064
Engine front mounting x Transaxle6465047
Engine rear mounting x Engine rear mounting bracket981,00072
Engine rear mounting x Transaxle6465047
Starter x Starter wire1515311
Starter x Transaxle3940029
Transaxle case protector x Transaxle2525018
Clutch release cylinder x Clutch housing121209
Clutch line bracket x Transaxle Bolt A
(See page MX–4) Bolt B12
4.9120
509
43 in.·lbf
Engine left mounting x Bracket8789064
Engine left mounting Bracket x Transaxle5253038
Front wheel1031,05076
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe4849035
Engine rear mounting x Center member7374054
Engine rear mounting bracket x Body6465047
Engine rear mounting bracket x Engine rear mounting8789064
Engine front mounting x Center member5254038
Engine front mounting bracket x Transaxle6465047
Engine front mounting bracket x Engine front mounting8789064
Front transport hook x Center member3940029
Engine mounting center member x Body7374054
Transaxle case protector x Transaxle2525018
No.2 selecting bellcrank with selecting bellcrank support2020014
Shift and select lever shaft lock bolt4950036
Shift and select lever shaft assembly x Transmission case2020014
Transmission case cover x Transmission case2930022
Breather plug4950036
Output shaft lock nut1231,25090
Shift fork and shift head set bolt2424017
Rear bearing retainer x Transmission case4243031
Straight screw plug2525018
Straight screw plug (Reverse restrict pin)131309
Reverse idler gear shaft lock bolt2930022

SS0IZ–02
SS–10
– SERVICE SPECIFICATIONSSUSPENSION AND AXLE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Drive shaft center bearing bracket set bolt6465047
Lower suspension arm x Lower ball joint1271,30094
Tie rod and x steering knuckle4950036
Axle hub x Drive shaft2162,200159
ABS speed sensor set bolt8.08271 in.·lbf
Hub nut1031,05076

SS0FT–04
SS–12
– SERVICE SPECIFICATIONSBRAKE
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Brake pedal x Brake pedal bracket36.837527
End cover x Casing7.88068 in.·lbf
Check valve x End cover7475054
Union x Check valve1414010
Vacuum pump x Engine2121415

SS0IF–02
– SERVICE SPECIFICATIONSSTEERING
SS–13
STEERING
SERVICE DATA
DRIVE BELT
4A–FE and 7A–FE engines:
Drive belt deflection New belt5 – 6 mm (0.20 – 0.24 in.)
Drive belt deflection Used belt6 – 8 mm (0.24 – 0.31 in.)
*Drive belt tension New belt441 – 539 N (45 –55 kgf)
*Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
3S–FE engine:
Drive belt deflection New belt8 – 10 mm (0.31 – 0.39 in.)
Drive belt deflection Used belt10 – 13 mm (0.39 – 0.51 in.)
* Drive belt tension New belt441 – 539 N (45 – 55 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
2C–T, 2C–TE and 1CD–FTV engines:
Drive belt deflection New belt11 – 14 mm (0.43 – 0.55 in.)
Drive belt deflection Used belt15 – 18 mm (0.59 – 0.71 in.)
* Drive belt tension New belt539 – 637 N (55 – 65 kgf)
* Drive belt tension Used belt245 – 392 N (25 – 40 kgf)
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
4A–FE and 7A–FE engines:
Oil pressure at idle speed with valve closed Minimum8,238 kPa (84 kgf/cm2, 1,195 psi)
3S–FE engine:
Oil pressure at idle speed with valve closed Minimum9,022 kPa (92 kgf/cm2, 1,309 psi)
2C–T, 2C–TE and 1CD–FTV engines:
Oil pressure at idle speed with valve closed Minimum8,826 kPa (90 kgf/cm2, 1,280 psi)
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pump rotating torque Maximum0.3 N·m (2.8 kgf·cm, 2.4 in.·lbf)
Pump shaft and front housing bushing oil clearance STD
Maximum0.01 – 0.03 mm (0.0004 – 0.0012 in.)
0.07 mm (0.0028 in.)
Vane plate height Minimum8.1 mm (0.319 in.)
Vane plate thickness Minimum1.797 mm (0.0708 in.)
Vane plate length Minimum14.988 mm (0.5901 in.)
Vane plate and pump rotor groove clearance Maximum0.03 mm (0.0012 in.)
Vane plate length Pump rotor and cam ring mark
None14.996 – 14.998 mm (0.59039 – 0.59047 in.)
114.994 – 14.996 mm (0.59032 – 0.59039 in.)
214.992 – 14.994 mm (0.59024 – 0.59032 in.)
314.990 – 14.992 mm (0.59016 – 0.59024 in.)
414.988 – 14.990 mm (0.59008 – 0.59016 in.)
Flow control valve spring length Minimum36.0 mm (1.417 in.)
*: For use with belt tension gauge

SS0IG–02
SS–14
– SERVICE SPECIFICATIONSSTEERING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
PS VANE PUMP (2C–T, 2C–TE and 1CD–FTV engines)
Pressure port union x Front housing6970051
Suction port union set bolt131309
Pulley cover x PS vane pump assembly3940029
PS vane pump assembly set bolt3940029
Union bolt x Pressure feed tube5252538
PS vane pump pulley set nut4344032
Idler pulley set nut3839028

SS061–28
– SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
SS–15
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Steering wheel x Steering main shaft7879058
Front passenger airbag assembly x Instrument panel reinforcement2121015
Seatback frame set bolt2525518
Front seat installation bolt3737527
Front seat belt lap outer ancher set bolt4243031
Curtain shield airbag (infrater) x Instrument panel reinforcement9.810087 in.·lbf
Curtain Shield Airbag (deployment section) x Body55144 in.·lbf
Side and curtain shield airbag sensor assembly x Body2121015
Front seat outer belt retractor Upper bolt
Lower bolt5.0
4251
43044 in.·lbf
31
Instrument panel x Reinfocement1818413
Seatback x Body2121415