lock TOYOTA AVENSIS 1999 Supplement

AB0158
SSTBattery
H03420
Tires
(5 or More)
R05403
H0342110 m (33 ft) or more SSTBattery
Side Airbag
Assembly
RS–16
– SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY

Always tie down the side airbag assembly with the
airbag door facing inside.
NOTICE:
The tire will be marked by the airbag deployment, so use
the redundant tire.
(d) Check functioning of the SST.
SST 09082–00700, 09082–00750
(e) Place the tires.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harnesses.
CAUTION:
Make sure that the wire harnesses are tight. It is very dan-
gerous when loose wire harnesses results in the tires com-
ing free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(f) Install the SST.
Connect the connector of 2 SST to the side airbag assem-
bly connector.
SST 09082–00700, 09082–00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(g) Deploy the airbag.

H11623
Curtain Shield
Airbag Connector
H11624
Battery
SST
SST
R13455
10 m (33 ft) or more
H11618
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
RS–27
(c) Disconnect the curtain shield airbag connector.
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness.
(d) Install the SST.
(1) Connect the 2 SST connector to the airbag connec-
tor.
SST 09082–00700, 09082–00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST at least 10 m (33 ft) away from the
front of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness.
(4) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(–) terminal.
(e) Deploy the airbag.
(1) Check that no one is inside the vehicle or within 10
m (33 ft) area around the vehicle.
(2) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of SST activa-
tion switch lights up.
(f) Dispose of the curtain shield airbag assembly.
CAUTION:

The curtain shield airbag assembly is very hot when
the airbag is deployed, so leave it alone for at least 30
minutes after deployment.

Use gloves and safety glasses when handling a cur-
tain shield airbag assembly with the deployed airbag.

Do not apply water etc. to a curtain shield airbag as-
sembly with the deployed airbag.

H11609
10 m (33 ft)
or more SSTBattery
Curtain Shield Airbag Assembly
H11610
Vinyl Bag
RS–30
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
(e) Install the SST.
Connect the connector of 2 SST to the curtain shield air-
bag connector.
SST 09082–00700, 09082–00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(f) Explode the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(–) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the curtain shield airbag is tied to.
(3) Press the SST activation switch and explode the
airbag.
HINT:
The airbag explodes simultaneously as the LED of the SST ac-
tivation switch lights up.
(g) Dispose of the curtain shield airbag.
CAUTION:

The curtain shield airbag is very hot when the airbag
is exploded, so leave it alone for at least 30 minutes
after explosion.

Use gloves and safety glasses when handling a cur-
tain shield airbag with the exploded airbag.

Do not apply water etc. to a curtain shield airbag with
the exploded airbag.

Always wash your hands with water after completing
the operation.
(1) Remove the curtain shield airbag from the tire.
(2) Place the curtain shield airbag in a vinyl bag, tie the
end tightly and dispose of it in the same way as oth-
er general parts disposal.

RS0IW–01
H11615
(5)(7)
(4)
(6)
(1)(2)(3)
H11613
(1)(2)(3)(4)
(5)
RS–32
– SUPPLEMENTAL RESTRAINT SYSTEMCURTAIN SHIELD AIRBAG ASSEMBLY
INSTALLATION
NOTICE:

Never use airbag parts from another vehicle. When
replacing parts, replace them with new parts.

Make sure that the curtain shield airbag assembly is
installed with the specified torque.

If the curtain shield airbag assembly has been
dropped, or there are cracks, dents or other defects
in the case or connector, replace the curtain shield
airbag assembly with a new one.

When installing the curtain shield airbag assembly,
take care it is not pinched between other parts.
1. INSTALL CURTAIN SHIELD AIRBAG ASSEMBLY
(a) Connect the connector of the curtain shield airbag sub
wire harness then lock it.
(b) In order shown in the illustration, install the curtain shield
airbag with the bolts and grommets.
Torque:
Nuts: 9.8 N·m (100 kgf·cm, 87 in.·lbf)
Bolts: 5 N·m (51 kgf·cm, 44 in.·lbf)
CAUTION:
Pay attention for not causing twisting.
(c) Install the instrument panel assembly. (See page
BO–19)
2. INSTALL CURTAIN SHIELD AIRBAG
(IN CASE WITHOUT INSTALLING INFLATER)
In order shown in the illustration, install the deployment section
of the curtain shield airbag with the bolts and grommet.
Torque: 5 N·m (51 kgf·cm, 44 in.·lbf)
CAUTION:
Pay attention for not causing twisting.
3. INSTALL ROOF HEADLINING

Sedan model (See page BO–25)

Liftback model (See page BO–30)

Wagon model (See page BO–36)

I04818
SPEEDOMETER
TACHOMETER
WATER TEMP.
FUEL
OIL LEVEL
ODO / TRIP
METER
OUTSIDE TEMP.
CLOCK
RHEOSTATLCD
DISPLAY
LCD
DISPLAY S
T
W
FA18
B7
B20 A5
A15
A3
A6
A7
A8
A12
A11
A19
A10
A9
B11
B24
B5
A22
B4
A23
B14
A23
A25
B16
B14
B21
A22
A14VOLTAGE
STABILIZER
B17
B22
B9
B26
A24 Brake Warning
Fuel filter Warning
Discharge Waring
Economy Indicator
Turbo / Glow Plug Indicator
Glow Plug Indicator
ABS Warning
Low Oil Pressure Warning
Check Engine Warning
O / D OFF Indicator
ECT SNOW Indicator
ECT PWR Indicator
Rear Fog Light Indicator
High Beam Indicator
Right Turn Indicator
Left Turn Indicator
Open Door Warning
SRS Warning
Front Fog light Indicator A1
B15
B18A26
B2
A17
B1
B13
B6
B3 B19
BE–4
– BODY ELECTRICALCOMBINATION METER

BO5232
BO1689
– BODYWINDSHIELD
BO–5
3. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or similar object.
HINT:
Apply adhesive tape to the outer surface to keep the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and exterior ornaments. To prevent scratching the
safety pad when removing the windshield, place a plastic
sheet between the piano wire and safety pad.
(c) Cut the adhesive by pulling the piano wire around it.
(d) Remove the glass.
NOTICE:
Leave as much of the adhesive on the body as possible
when cutting off the glass.

BO2J3–01
I12491
H03659
H03660
: 4 Clips BO–16
– BODYINSTRUMENT PANEL
REMOVAL
1. REMOVE THESE PARTS:
(a) Remove the front door opening trims.
(b) Remove the front pillar garnishes.
(c) w/ Curtain Shield Airbag:
(1) Remove the 2 bolts.
(2) Pack the airbag with protection cover.
(3) Using a screwdriver, raise the pillar garnish cover.
(4) Remove the bolt, pillar garnish cover and front pillar
garnish.
NOTICE:
Protection rang is from instrument panel to ceiling.
(d) Remove the front door scuff plates.
(e) Remove the cowl side trims.
(f) Remove the rear door opening trims.
(g) Remove the rear door scuff plates.
(h) Remove the center pillar lower covers.
(i) Remove the front seats.
2. REMOVE STEERING WHEEL
(See Pub. No.RM599E on page SR–13)
3. REMOVE LOWER FINISH PANEL
(a) Remove the 2 screws and hood lock control lever.
(b) Remove the 2 screws and lower finish panel.
4. REMOVE THESE PARTS:
(See Pub. No.RM599E on page SR–13)
(a) Remove the column cover.
(b) Remove the combination switch.
(c) Remove the steering column.
5. REMOVE CLUSTER FINISH PANEL
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the cluster finish panel, then
disconnect the connector.
HINT:
Tape the screwdriver tip before use.
6. REMOVE COMBINATION METER

H03662
: 3 Clips
H03661
: 3 Clips
H03660
: 3 Clips
H03659
BO–20
– BODYINSTRUMENT PANEL
8. INSTALL NO.1 UNDER COVER
Install the No.1 under cover.
9. INSTALL NO.1 REGISTER
Install the No.1 register.
10. INSTALL COMBINATION METER
11. INSTALL CLUSTER FINISH PANEL
(a) Install the cluster finish panel, then connect the connec-
tor.
(b) Install the 2 screws.
12. INSTALL THESE PARTS:
(See Pub. No. RM 599E, page SR–13)
(a) Install the steering column.
(b) Install the combination switch.
(c) Install the column cover.
13. INSTALL LOWER FINISH PANEL
(a) Install the lower finish panel with the 2 screws.
(b) Install the hood lock control lever.
14. INSTALL STEERING WHEEL
(See Pub. No. RM 599E, page SR–13)
15. INSTALL THESE PARTS:
(a) Install the front seats.
Torque: 37 N·m (375 kgf·cm, 27 ft·lbf)
(b) Install the center pillar lower covers.
(c) Install the rear door scuff plates.
(d) Install the rear door opening trims.
(e) Install the cowl side trims.
(f) Install the front door scuff plates.

AC2A5–01
I02286
Drive Belt
Adjusting Bolt
Idle Pulley Lock Nut AC–2
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
REMOVAL
REMOVE DRIVE BELT
(a) Loosen the idle pulley lock nut.
(b) Loosen the drive belt tension by adjusting bolt and re-
move the drive belt.

AC2A6–01
I02286
Drive Belt
Adjusting Bolt
Idle Pulley Lock Nut
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
AC–3
INSTALLATION
INSTALL DRIVE BELT
(a) Tighten the idle pulley lock nut temporarily.
Torque: 2.5 N·m (25 kgf·cm, 22 in.·lbf)
(b) Install the drive belt.
(c) Using a adjusting bolt, adjust drive belt tension.
Drive belt tension:
New belt: 520 – 755 N (53 – 77 kgf)
Used belt: 196 – 392 N (20 – 40 kgf)
(d) Tighten the idle pulley lock nut at regular torque.
Torque: 39 N·m (390 kgf·cm, 29 ft·lbf)