air conditioning TOYOTA AVENSIS 1999 Supplement

INTRODUCTION
PREPARATION
SERVICE SPECIFICATIONS
DIAGNOSTICS
E251 MANUAL TRANSAXLE
SUSPENSION AND AXLE
BRAKE
STEERING
SUPPLEMENTAL RESTRAINT SYSTEM
BODY ELECTRICAL
BODY
AIR CONDITIONING
ALPHABETICAL INDEX

PREPARATION
MANUAL TRANSAXLE (E251) PP–1. . . . . . . . . . . . .
SUSPENSION AND AXLE PP–6. . . . . . . . . . . . . . . .
BRAKE PP–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING PP–12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM PP–16. . .
BODY ELECTRICAL PP–19. . . . . . . . . . . . . . . . . . . . .
BODY PP–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING PP–22. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

PP285–01
PP–22
– PREPARATIONAIR CONDITIONING
AIR CONDITIONING
SST (Special Service Tools)
07110–58060Air Conditioner Service Tool Set
(07117–58060)Refrigerant Drain Service Valve
(07117–58070)T–Joint
(07117–58080)Quick Disconnect AdapterHigh pressure side
(07117–58090)Quick Disconnect AdapterLow pressure side
(07117–88060)Refrigerant Charging HoseHigh pressure side
(Color: Red)
(07117–88070)Refrigerant Charging HoseLow pressure side
(Color: Blue)
(07117–88080)Refrigerant Charging HoseUtility
(Color: Green)

PP286–01
– PREPARATIONAIR CONDITIONING
PP–23
RECOMMENDED TOOLS
09216–00021Belt Tension Gauge .
09216–00030Belt Tension Gauge Cable .

PP095–04
PP–24
– PREPARATIONAIR CONDITIONING
EQUIPMENT
Ohmmeter
Torque wrench
Hexagon wrenchExpansion valve, Combustion type power heater

SERVICE SPECIFICATIONS
STANDARD BOLT SS–1. . . . . . . . . . . . . . . . . . . . . . . .
MANUAL TRANSAXLE (E251) SS–4. . . . . . . . . . . . .
SUSPENSION AND AXLE SS–9. . . . . . . . . . . . . . . .
BRAKE SS–11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STEERING SS–13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SUPPLEMENTAL RESTRAINT SYSTEM SS–15. . .
BODY ELECTRICAL SS–16. . . . . . . . . . . . . . . . . . . . .
BODY SS–18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR CONDITIONING SS–19. . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

SS038–05
– SERVICE SPECIFICATIONSAIR CONDITIONING
SS–19
AIR CONDITIONING
SERVICE DATA
Refrigerant volume450
50 g (15.87


Drive belt deflection (apply load of 9.8N)–
1CD–FTV New belt11.0 – 13.0 mm (0.43 – 0.51 in.)
Used belt15.0 –18.0 mm (0.59 – 0.71 in.)
Drive belt tension–
1CD–FTV New belt520 – 755 N (53 – 77 kgf)
Used belt196 – 392 N (20 – 40 kgf)

SS050–04
SS–20
– SERVICE SPECIFICATIONSAIR CONDITIONING
TORQUE SPECIFICATION
Part tightenedN·mkgf·cmft·lbf
Compressor x Compressor bracket2525018
Idle pulley lock nut3940029
Compressor x Discharge hose101007
Compressor x Suction hose101007
Pressure plate x Compressor13.21359

AIR CONDITIONING
DRIVE BELT (1CD–FTV) AC–1. . . . . . . . . . . . . . . . . .
MANIFOLD GAUGE SET (1CD–FTV) AC–4. . . . . . .
REFRIGERANT LINE AC–6. . . . . . . . . . . . . . . . . . . . .
COMBUSTION TYPE POWER HEATER AC–9. . . .
ELECTRICAL TYPE POWER HEATER AC–23. . . . .
COMPRESSOR AND MAGNETIC CLUTCH
(1CD–FTV) AC–25. . . . . . . . . . . . . . . . . . . . . . . . . . . .
RELAY (1CD–FTV) AC–29. . . . . . . . . . . . . . . . . . . . . . .
CONDENSER FAN (1CD–FTV) AC–30. . . . . . . . . . . .
WATER TEMPERATURE SWITCH
(1CD–FTV) AC–36. . . . . . . . . . . . . . . . . . . . . . . . . . . .
REFER TO AVENSIS/CORONA REPAIR MANUAL FOR
CHASSIS AND BODY (Pub. No. RM599E)
NOTE: The above pages contain only the points which differ
from the above listed manual.

CH0086
Correct
Wrong
AC2A4–01
I12663
Crankshaft
Pulley
CompressorIdle PulleyPS Pump
– AIR CONDITIONINGDRIVE BELT (1CD–FTV)
AC–1
DRIVE BELT (1CD–FTV)
ON–VEHICLE INSPECTION
1. INSPECT DRIVE BELT INSTALLATION CONDITION
Check that the drive belt fits properily in the ribbed grooves.
2. INSPECT DRIVE BELT DEFLECTION
Using a belt tension gauge, apply load of 98 N (10 kgf, 22 lbf)
and measure drive belt deflection.
Drive belt deflection:
New belt: 11 – 13 mm (0.47 – 0.51 in.)
Used belt: 15 – 18 mm (0.59 – 0.71 in.)
HINT:

”New belt” refers to a belt which has been used less than
5 minutes on the running engine.

”Used belt” refer to a belt which has been on a running en-
gine for 5 minutes or more.

After installing the drive belt, check that it fits properly in
the ribbed grooves.
3. INSPECT DRIVE BELT TENSION
Using a belt tension gauge, check the drive belt tension.
Drive belt tension:
New belt: 520 – 755 N (53 – 77 kgf)
Used belt: 196 – 392 N (20 – 40 kgf)