air condition TOYOTA AVENSIS 2003 Service Repair Manual

73095±02
B68828
Fuel Lid Opener Switch
B68829
Shaft StrokesOpen
73±30
±
THEFT DETERRENT & DOOR LOCK FUEL LID OPENER SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT FUEL LID OPENER SWITCH
(a) Check the switch resistance. Standard:
Tester ConnectionSwitch PositionSpecified Condition
23OFF10 k
or higher2 ± 3ONBelow 1

If the result is not as specified, replace the switch.
2. INSPECT FUEL LID LOCK CONTROL ASSY
(a) Apply battery voltage to the lock control and check the
motor operates in the direction.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Open direction
If the result is not as specified, replace the lock control assy.
(b) Check the shaft strokes.
Standard: 18.0 mm (0.709 in.) or more
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730GV±01
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±1
AVENSIS REPAIR MANUAL (RM1018E)
POWER DOOR LOCK CONTROL SYSTEM
ON±VEHICLE INSPECTION
1. DOOR LOCK FAIL±SAFE
(a) When a malfunction in the door control switch (manual switch, driver's door lock) has been detected,
door lock/unlock operation becomes disabled.
2. CHECK ELECTRICAL DOOR LOCK OPERATION
(a) Check the basic function. (1) Check that all doors lock when the door control switch (for manual operation\
) is turned to LOCKand all doors unlock when turned to UNLOCK.
(2) Check that all doors lock when the driver's door is locked from the outside using the key. Check that all doors unlock when the driver's door is unlocked from the outside using the key.
(b) Check the key lock±in prevention function.
NOTICE:
In order to prevent the key from being locked in, the inspection should be\
made with the driver side
door glass open. (1) Have the key inserted into the ignition key cylinder.
(2) With the driver side door open, check that all doors unlock immediately afte\
r the door lock knob
for the driver side door is turned to LOCK.
(3) With the driver side door open, check that all doors unlock immediately afte\
r the door control switch (for manual operation) is turned to LOCK.
(4) With the driver side door open, turn the driver side door lock knob to LOCK a\
nd hold it for 2 se- conds or more, and then close the driver side door. Then check that all doors unlock.
(c) Check the security function. (1) Close all doors with the driver side door glass open so that the door control\
switch can be oper-ated from outside the vehicle
(2) Pull out the key, open the driver side door and then close and lock the door without usi\
ng the key. Then, check that all doors do not unlock when the door control switch \
(for manual operation)
is turned to UNLOCK from outside the vehicle.
(3) Pull out the key, close and lock the driver side door by key operation. Under this condition, c\
heck
that all doors do not unlock when the door control switch (for manual opera\
tion) is turned to UN-
LOCK from outside the vehicle.
(4) Pull out the key, close the driver side door and lock the door by wireless door lock ope\
ration. Then, check that all doors do not unlock when the door control switch (for manual operation) is
turned to UNLOCK from outside the vehicle.
HINT:
Check that the security function is canceled under the following conditi\
ons.

The ignition switch is turned ON.

The driver side door is unlocked using the key.

The door control switch (for manual operation) is turned to UNLOCK after \
the door control knob is
turned to UNLOCK manually.

The doors are unlocked with wireless operation.
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730GW±01
B65427
Unlock
Lock
B65428
UnlockLock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT FRONT DOOR W/MOTOR LOCK ASSY LH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Driver side only:
Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k
or higher7 ± 8UnlockBelow 1

If the result is not as specified, replace the door lock assy.
(c) Driver side only:
Check the resistance of the door lock and unlock switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
7 ± 9LockBelow 1

7 ± 9OFF10 k
or higher7 ± 10OFF10 k
or higher
7 ± 10UnlockBelow 1

If the result is not as specified, replace the door lock assy.
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B65429
Unlock
Lock
B65430
Unlock
Lock
73±4
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. INSPECT FRONT DOOR W/MOTOR LOCK ASSY RH (W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Driver side only:
Check the door lock and unlock switch resistance.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
6 ± 8LockBelow 1 
6 ± 8OFF10 kor higher5 ± 8OFF10 kor higher
5 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Driver side only:
Check the position switch resistance.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
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B64474
Unlock
Lock
B64704
Unlock Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±5
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT REAR DOOR W/MOTOR LOCK ASSY LH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
4. INSPECT REAR DOOR W/MOTOR LOCK ASSY RH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
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B64707
Unlock
Lock
73±6
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. INSPECT FRONT DOOR W/MOTOR LOCK ASSY LH (W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Lock
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 2
Battery negative (±)  Terminal 1Double Locking System is ON
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 2Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
56SETBelow 1 5 ± 6UNSET10 kor higher
If the result is not as specified, replace the door lock assy.
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B64708
Lock
Unlock
B64720
Unlock
Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±7
AVENSIS REPAIR MANUAL (RM1018E)
6. INSPECT FRONT DOOR W/MOTOR LOCK ASSY RH
(W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 2
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Double Locking System is ON
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1 9 ± 10UNSET10 kor higher
If the result is not as specified, replace the door lock assy.
(e) Check the resistance of the door lock and unlock switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
6 ± 8LockBelow 1 
6 ± 8OFF10 kor higher5 ± 8OFF10 kor higher
5 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
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B64705
Unlock
Lock
73±8
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT REAR DOOR W/MOTOR LOCK ASSY LH (W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
56LockBelow 1
5 ± 6Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Double Locking System is ON
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1
9 ± 10UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.
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B64706
Unlock Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±9
AVENSIS REPAIR MANUAL (RM1018E)
8. INSPECT REAR DOOR W/MOTOR LOCK ASSY RH (W/
DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Lock
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
910LockBelow 1
9 ± 10Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Double Locking System is ON
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
56SETBelow 1
5 ± 6UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.
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B66817
Full±latch
Open±latch
73±10
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
9. INSPECT BACK DOOR LOCK ASSY (SEDAN MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to putthe back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 1Clockwise Motor in normal rotation 
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
23Open±latch positionBelow 1
2 ± 3Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.
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