drive shaft TOYOTA AVENSIS 2003 Service Repair Manual

01±38
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INTRODUCTION TERMS
AVENSIS REPAIR MANUAL (RM1018E) Abbreviations Meaning
DEFDefogger
DFLDeflector
DIFF.Differential
DIFF. LOCKDifferential Lock
D/INJDirect Injection
DLCData Link Connector
DLIDistributorless Ignition
DOHCDouble Overhead Camshaft
DPDash Pot
DSDead Soak
DSPDigital Signal Processor
DTCDiagnostic Trouble Code
DVDDigital Versatile Disc
EBDElectric Brake Force Distribution
ECAMEngine Control And Measurement System
ECDElectronic Controlled Diesel
ECDYEddy Current Dynamometer
ECTElectronic Control Transmission
ECUElectronic Control Unit
EDElectro±Deposited Coating
EDUElectronic Driving Unit
EDICElectric Diesel Injection Control
EFIElectronic Fuel Injection
E/GEngine
EGRExhaust Gas Recirculation
EGR±VMEGR±Vacuum Modulator
ELREmergency Locking Retractor
EMPSElectric Motor Power Steering
ENGEngine
ESAElectronic Spark Advance
ETCS±iElectronic Throttle Control System±intelligent
EVAPEvaporative Emission Control
EVPEvaporator
E±VRVElectric Vacuum Regulating Valve
EXExhaust
FEFuel Economy
FFFront±Engine Front±Wheel±Drive
F/GFuel Gauge
FIPGFormed In Place Gasket
FLFusible Link
F/PFuel Pump
FPUFuel Pressure Up
FrFront
F/WFlywheel
FW/DFlywheel Damper
FWDFront±Wheel±Drive
GASGasoline
GNDGround
GPSGlobal Positioning System
HACHigh Altitude Compensator
H/BHatchback
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01±40
±
INTRODUCTION TERMS
AVENSIS REPAIR MANUAL (RM1018E) Abbreviations Meaning
OEMOriginal Equipment Manufacturing
OHCOverhead Camshaft
OHVOverhead Valve
OPTOption
ORVROn±board Refilling Vapor Recovery
O/SOversize
P & BVProportioning And Bypass Valve
PCSPower Control System
PCVPositive Crankcase Ventilation
PKBParking Brake
PPSProgressive Power Steering
PTCPositive Temperature Coefficient
PSPower Steering
PTOPower Take±Off
P/WPower Window
R & PRack And Pinion
RAMRandom Access Memory
R/BRelay Block
RBSRecirculating Ball Type Steering
R/FReinforcement
RFSRigid Front Suspension
RHRight±Hand
RHDRight±Hand Drive
RLYRelay
ROMRead Only Memory
RrRear
RRSRigid Rear Suspension
RWDRear±Wheel Drive
SDNSedan
SENSensor
SICSStarting Injection Control System
SOCState Of Charge
SOHCSingle Overhead Camshaft
SPECSpecification
SPISingle Point Injection
SRSSupplemental Restraint System
SSMSpecial Service Materials
SSTSpecial Service Tools
STDStandard
STJCold±Start Fuel Injection
SWSwitch
SYSSystem
T/ATransaxle
TACHTachometer
TBIThrottle Body Electronic Fuel Injection
TCTurbocharger
TCCSTOYOTA Computer±Controlled System
TCVTiming Control Valve
TDCTop Dead Center
TEMP.Temperature
TEMSTOYOTA Electronic Modulated Suspension
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PREPARATION AUTOMATIC TRANSMISSION / TRANS
02±37
AVENSIS REPAIR MANUAL (RM1018E)
(09316±00011)Replacer PipeFRONT DIFFERENTIAL OIL
SEAL(U241E)
09350±32014TOYOTA Automatic Transmission
Tool SetTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32010)One±way Clutch Test ToolTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32020)Stator StopperTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
09520±01010Drive Shaft Remover AttachmentAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09520±24010Differential Side Gear Shaft
PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09520±32040)Shocker SetAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09628±62011Boll Joint PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09649±17010Steering Knuckle ToolFRONT DIFFERENTIAL OIL
SEAL(U241E)
09726±27012Front Suspension Arm Bushing
Remover & ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
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02±38
±
PREPARATION AUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
(09726±02041)ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09930±00010Drive Shaft Nut ChiselAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09951±07150)Handle 150FRONT DIFFERENTIAL OIL
SEAL(U241E)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(U341E)
Recomended Tools
09011±12301Socket Wrench 30 mmAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09040±00011Hexagon Wrench SetAUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09043±20100)Socket Hexagon Wrench 10AUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
TRANSMISSION VALVE BODY
ASSY(U341E)
TRANSMISSION WIRE(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09042±00010Torx Socket T30TRANSMISSION CONTROL CABLE
ASSY
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022KS±01
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PREPARATION BRAKE
02±33
AVENSIS REPAIR MANUAL (RM1018E)
BRAKE
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmBRAKE FLUID
BRAKE MASTER CYLINDER
SUB±ASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
BRAKE ACTUATOR ASSY(W/O VSC)
09023±38400Union Nut Wrench 14mmBRAKE FLUID
BRAKE MASTER CYLINDER
SUB±ASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
09214±76011Crankshaft Pulley ReplacerSKID CONTROL SENSOR
09520±00031Rear Axle Shaft PullerSKID CONTROL SENSOR
(09520±00040)ShockerSKID CONTROL SENSOR
09521±00020Drive Shaft Boot Clamping ToolSKID CONTROL SENSOR
09550±60010Differential Side Bearing
ReplacerFRONT BRAKE
(09710±06051)ReplacerREAR BRAKE
09950±00020Bearing RemoverSKID CONTROL SENSOR
Recomended Tools
09042±00010Torx Socket T30STEERING SENSOR
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022KL±01
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PREPARATION DRIVE SHAFT / PROPELLER SHAFT
02±29
AVENSIS REPAIR MANUAL (RM1018E)
DRIVE SHAFT / PROPELLER SHAFT
PREPARATION
SST
09240±00020Wire Gauge SetFRONT DRIVE SHAFT
09520±00031Rear Axle Shaft PullerFRONT AXLE HUB SUB±ASSY LH
09520±01010Drive Shaft Remover AttachmentFRONT DRIVE SHAFT
09520±24010Differential Side Gear Shaft
PullerFRONT DRIVE SHAFT
(09520±32040)Shocker SetFRONT DRIVE SHAFT
09521±24010Rear Axle Shaft PullerFRONT DRIVE SHAFT
09527±10011Rear Axle Shaft Bearing RemoverFRONT DRIVE SHAFT
09527±17011Rear Axle Shaft Bearing RemoverFRONT AXLE HUB SUB±ASSY LH
09608±16042Front Hub Bearing Adjusting ToolFRONT DRIVE SHAFT
(09608±02021)Bolt & NutFRONT DRIVE SHAFT
(09608±02041)RetainerFRONT DRIVE SHAFT
09608±32010Steering Knuckle Oil Seal
ReplacerFRONT AXLE HUB SUB±ASSY LH
http://vnx.su

02±30
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PREPARATION DRIVE SHAFT / PROPELLER SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
09610±20012Pitman Arm PullerREAR AXLE CARRIER SUB±ASSY
LH
09628±10011Ball Joint PullerREAR AXLE LH HUB BOLT
FRONT AXLE LH HUB BOLT
09628±62011Boll Joint PullerFRONT AXLE HUB SUB±ASSY LH
REAR AXLE CARRIER SUB±ASSY
LH
FRONT DRIVE SHAFT
09710±04081BaseFRONT DRIVE SHAFT
09718±00010Shoe Hold Down Spring DriverREAR AXLE CARRIER SUB±ASSY
LH
09726±40010Lower Control Shaft Bearing
ReplacerFRONT DRIVE SHAFT
09930±00010Drive Shaft Nut ChiselFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
09950±00020Bearing RemoverFRONT DRIVE SHAFT
09950±40011Puller B SetFRONT AXLE HUB SUB±ASSY LH
(09951±04020)Hanger 200FRONT AXLE HUB SUB±ASSY LH
(09952±04010)Slide ArmFRONT AXLE HUB SUB±ASSY LH
(09953±04030)Center Bolt 200FRONT AXLE HUB SUB±ASSY LH
(09954±04010)Arm 25FRONT AXLE HUB SUB±ASSY LH
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PREPARATION DRIVE SHAFT / PROPELLER SHAFT
02±31
AVENSIS REPAIR MANUAL (RM1018E)
(09955±04061)Claw No.6FRONT AXLE HUB SUB±ASSY LH
(09957±04010)AttachmentFRONT AXLE HUB SUB±ASSY LH
(09958±04010)Holder (J)FRONT AXLE HUB SUB±ASSY LH
09950±60010Replacer SetFRONT AXLE HUB SUB±ASSY LH
(09951±00370)Replacer 37FRONT AXLE HUB SUB±ASSY LH
(09951±00600)Replacer 60FRONT AXLE HUB SUB±ASSY LH
(09951±00640)Replacer 64FRONT AXLE HUB SUB±ASSY LH
09950±60020Replacer Set No.2FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09951±00710)Replacer 71FRONT DRIVE SHAFT
(09951±00720)Replacer 72FRONT AXLE HUB SUB±ASSY LH
09950±70010Handle SetFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09951±07100)Handle 100FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
Recomended Tools
09011±12301Socket Wrench 30 mmFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
http://vnx.su

02±32
±
PREPARATION DRIVE SHAFT / PROPELLER SHAFT
AVENSIS REPAIR MANUAL (RM1018E)
09040±00011Hexagon Wrench SetFRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
(09043±20060)Socket Hexagon Wrench 6FRONT AXLE HUB SUB±ASSY LH
FRONT DRIVE SHAFT
09904±00010Expander SetFRONT DRIVE SHAFT
(09904±00050)No. 4 ClawFRONT DRIVE SHAFT
09905±00012Snap Ring No.1 ExpanderFRONT DRIVE SHAFT
09905±00013Snap Ring PliersFRONT AXLE HUB SUB±ASSY LH
Equipment
Torque wrench
Dial indicator with magnetic base
Lubricant
ItemCapacity
Front drive shaft
1AZ±FSE, 1AZ±FE, 1CD±FTV Outboard joint grease: Inboard joint grease:
3ZZ±FE, 1ZZ±FE Outboard joint grease: Inboard joint grease:
152.0 ± 162.0 g (5.4 ± 5.7 oz.)
170.0 ± 190.0 g (6.0 ± 6.7 oz.)
85.0 ± 105.0 g (3.0 ± 3.7 oz.)
125.5 ± 135.5 g (4.4 ± 4.8 oz.)
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PREPARATION ENGINE MECHANICAL
02±11
AVENSIS REPAIR MANUAL (RM1018E)
(09330±00030)PinPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
09520±01010Drive Shaft Remover AttachmentENGINE REAR OIL SEAL(1CD±FTV)
09520±24010Differential Side Gear Shaft
PullerENGINE REAR OIL SEAL(1CD±FTV)
(09520±32040)Shocker SetENGINE REAR OIL SEAL(1CD±FTV)
09628±62011Boll Joint PullerENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09670±00010Front Crossmember Guide ToolENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09817±33190Sensor Socket WrenchPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09843±18020Diagnosis Check WireENGINE(1AZ±FSE)
ENGINE(1ZZ±FE/3ZZ±FE)
09843±18040Diagnosis Check Wire No.2ENGINE(1AZ±FE)
ENGINE(1AZ±FSE)
ENGINE(1CD±FTV)
ENGINE(1ZZ±FE/3ZZ±FE)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
CYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
09930±00010Drive Shaft Nut ChiselENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
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