TOYOTA AVENSIS 2003 Service Repair Manual

I34976
N
m (kgf
cm, ft
lbf) : Specified torque Cooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.

lbf)
9.8 (100, 87 in.
lbf)
RHD:
3ZZ±FE:
1ZZ±FE:
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
55±40
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
AVENSIS REPAIR MANUAL (RM1018E)
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I34977
N
m (kgf
cm, ft
lbf) : Specified torque Cooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
LHD:
1AZ±FSE:
9.8 (100, 87 in.
lbf)
1AZ±FE:
9.8 (100, 87 in.
lbf)
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
55±41
AVENSIS REPAIR MANUAL (RM1018E)
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I34978
N
m (kgf
cm, ft
lbf) : Specified torque Cooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.

lbf)
RHD:
1AZ±FSE:
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
1AZ±FE:
55±42
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

I34979
N
m (kgf
cm, ft
lbf) : Specified torque Cooler Refrigerant Suction Hose No.1
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
5.4 (55, 47 in.
lbf)
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
LHD:
1CD±FTV:
w/o Hot Gas Heater:
9.8 (100, 87 in.
lbf)
Suction Servic Valve
9.8 (100, 87 in.
lbf)
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
55±43
AVENSIS REPAIR MANUAL (RM1018E)
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I34980N
m (kgf
cm, ft
lbf) : Specified torque
Liquid Tube Sub±assy A
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.

lbf)
LHD:
1CD±FTV:
w/ Hot Gas Heater:
Suction Servic Valve
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
5.4 (55, 47 in.
lbf)
Discharge Tube Sub±assy
9.8 (100, 87 in.
lbf)
Cooler Refrigerant Suction Hose No.1
55±44
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
AVENSIS REPAIR MANUAL (RM1018E)
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I34981
N
m (kgf
cm, ft
lbf) : Specified torque
Liquid Tube Sub±assy B
RHD:
1CD±FTV:
w/ Hot Gas Heater:
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
5.4 (55, 47 in.
lbf)
Discharge Tube Sub±assy
5.4 (55, 47 in.
lbf)
9.8 (100, 87 in.
lbf)
Cooler Refrigerant Discharge Hose No.1
9.8 (100, 87 in.
lbf)
9.8 (100, 87 in.
lbf)
Liquid Tube Sub±assy A
Cooler Refrigerant Suction Hose No.1
13 (132, 9.5)
±
HEATER & AIR CONDITIONER REFRIGERANT LINE
55±45
AVENSIS REPAIR MANUAL (RM1018E)
http://vnx.su

550YP±01
I31981
Bolt B
Nut A
I31981
I31981
Bolt B
Nut A
Measuring
Position
F11928
CORRECT WRONG WRONG
55±46
±
HEATER & AIR CONDITIONER V (COOLER COMPRESSOR TO CRANKSHAFT
PULLEY) BELT NO.1
AVENSIS REPAIR MANUAL (RM1018E)
V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY)
BELT NO.1
REPLACEMENT
1. REMOVE RADIATOR SUPPORT OPENING COVER
2. REMOVE ENGINE ROOM COVER SIDE
3. REMOVE ENGINE UNDER COVER RH 4. REMOVE V (COOLER COMPRESSOR TOCRANKSHAFT PULLEY) BELT NO.1
(a) Loosen the nut A.
(b) Loosen the bolt B and remove the V (cooler compressor to crankshaft pulley) belt No. 1.
5. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(a) Temporarily install a new V (cooler compressor to crank- shaft pulley) belt No. 1 as shown in the illustration.
6. ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(a) Tighten the nut A. Torque: 2.5 N
m (25 kgf
cm, 22 ft
lbf)
(b) Apply drive belt tension by turning bolt B. Belt deflection:
New belt: 11 ± 13 mm (0.43 ± 0.51 in.)
Used belt: 13.5 ± 16.5 mm (0.53 ± 0.64 in.)
HINT:

The new belt refers to a belt which is used for less than
5 minutes on the running engine.

The used belt refers to a belt which is used for 5 minutes,
or more on the running engine.

After installing the drive belt, check that the belt fits prop-
erly in the ribbed grooves.

Check that the drive belt does not slip off the groove at the
end of the pulley by hand.
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I31981
Nut A
±
HEATER & AIR CONDITIONER V (COOLER COMPRESSOR TO CRANKSHAFT
PULLEY) BELT NO.155±47
AVENSIS REPAIR MANUAL (RM1018E)
7. FULLY TIGHTEN V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1
(a) Tighten the nut A.
Torque: 39 N
m (390 kgf
cm, 29 ft
lbf)
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550Z3±01
I37058
Pulley
Weight HubWeight Hub
±
HEATER & AIR CONDITIONER W/PULLEY COMPRESSOR ASSY (1AZ±FE)
55±81
AVENSIS REPAIR MANUAL (RM1018E)
W/PULLEY COMPRESSOR ASSY (1AZ±FE)
ON±VEHICLE INSPECTION
1. INSPECT W/PULLEY COMPRESSOR ASSY
(a) Check the operation.
(1) Start the engine.
(2) Inspect the weight hub.
Standard: The weight hub rotates along with the pulley
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550Z4±01
I35326
I35327
I35328
55±82
±
HEATER & AIR CONDITIONER W/PULLEY COMPRESSOR ASSY (1AZ±FE)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
1.DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM (See page 55±38) SST 07110±58060 (07117±58080, 07117±58090, 07117±78050, 07117±88060, 07117±88070, 07117±88080)
2. DISCONNECT COOLER REFRIGERANT SUCTIONHOSE NO.1
(a) Remove the bolt and disconnect the cooler refrigerant suction hose No.1 from the w/pulley compressor assy.
(b) Remove the O±ring from the cooler refrigerant suction hose No.1.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
3. DISCONNECT COOLER REFRIGERANT DISCHARGE
HOSE NO.1
(a) Remove the bolt and disconnect the cooler refrigerant discharge hose No.1 from the w/pulley compressor assy.
(b) Remove the O±ring from the cooler refrigerant discharge
hose No.1.
NOTICE:
Seal the opening of the disconnected parts using vinyl tape
to prevent moisture and foreign matters from entering.
4.REMOVE RADIATOR SUPPORT OPENING COVER (See page 14±105)
5.REMOVE ENGINE ROOM COVER SIDE (See page 14±105)
6.REMOVE ENGINE UNDER COVER RH (See page 14±105)
7.REMOVE FAN AND GENERATOR V BELT (See page 14±105) SST 09249±63010 8. REMOVE W/PULLEY COMPRESSOR ASSY
(a) Disconnect the connector.
(b) Remove the 4 bolts and the w/pulley compressor assy.
9. INSPECT COMPRESSOR OIL
(a) When replacing the w/pulley compressor assy with a new one, after gradually \
removing the refrigerant gas from the service valve, drain the following amount of oil from the new w\
/pulley compressor assy
before installation.
Standard:
(Oil capacity inside new w/pulley compressor assy: 90 + 15 cc (3.0 + 0.5 fl. oz.) ) ± (Remaining
oil amount in the removed w/pulley compressor assy) = (Oil amount to be r\
emoved when replac-
ing)
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