TOYOTA AVENSIS 2003 Service Repair Manual

730GW±01
B65427
Unlock
Lock
B65428
UnlockLock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±3
AVENSIS REPAIR MANUAL (RM1018E)
INSPECTION
1. INSPECT FRONT DOOR W/MOTOR LOCK ASSY LH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Driver side only:
Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k
or higher7 ± 8UnlockBelow 1

If the result is not as specified, replace the door lock assy.
(c) Driver side only:
Check the resistance of the door lock and unlock switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
7 ± 9LockBelow 1

7 ± 9OFF10 k
or higher7 ± 10OFF10 k
or higher
7 ± 10UnlockBelow 1

If the result is not as specified, replace the door lock assy.
http://vnx.su

B65429
Unlock
Lock
B65430
Unlock
Lock
73±4
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
2. INSPECT FRONT DOOR W/MOTOR LOCK ASSY RH (W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Driver side only:
Check the door lock and unlock switch resistance.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
6 ± 8LockBelow 1 
6 ± 8OFF10 kor higher5 ± 8OFF10 kor higher
5 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Driver side only:
Check the position switch resistance.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
http://vnx.su

B64474
Unlock
Lock
B64704
Unlock Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±5
AVENSIS REPAIR MANUAL (RM1018E)
3. INSPECT REAR DOOR W/MOTOR LOCK ASSY LH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
4. INSPECT REAR DOOR W/MOTOR LOCK ASSY RH
(W/O DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
http://vnx.su

B64707
Unlock
Lock
73±6
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
5. INSPECT FRONT DOOR W/MOTOR LOCK ASSY LH (W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Lock
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 2
Battery negative (±)  Terminal 1Double Locking System is ON
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 2Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
56SETBelow 1 5 ± 6UNSET10 kor higher
If the result is not as specified, replace the door lock assy.
http://vnx.su

B64708
Lock
Unlock
B64720
Unlock
Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±7
AVENSIS REPAIR MANUAL (RM1018E)
6. INSPECT FRONT DOOR W/MOTOR LOCK ASSY RH
(W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 2
Battery negative (±)  Terminal 1Lock
Battery positive (+)  Terminal 1
Battery negative (±)  Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
78Lock10 k or higher7 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Double Locking System is ON
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1 9 ± 10UNSET10 kor higher
If the result is not as specified, replace the door lock assy.
(e) Check the resistance of the door lock and unlock switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
6 ± 8LockBelow 1 
6 ± 8OFF10 kor higher5 ± 8OFF10 kor higher
5 ± 8UnlockBelow 1 
If the result is not as specified, replace the door lock assy.
http://vnx.su

B64705
Unlock
Lock
73±8
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
7. INSPECT REAR DOOR W/MOTOR LOCK ASSY LH (W/ DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Lock
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
56LockBelow 1
5 ± 6Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Double Locking System is ON
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
910SETBelow 1
9 ± 10UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.
http://vnx.su

B64706
Unlock Lock
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±9
AVENSIS REPAIR MANUAL (RM1018E)
8. INSPECT REAR DOOR W/MOTOR LOCK ASSY RH (W/
DOUBLE DOOR LOCK)
(a) Apply battery voltage to the door lock motor and check
operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Lock
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Unlock
If the result is not as specified, replace the door lock assy.
(b) Check the resistance of the position switch.
Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
910LockBelow 1
9 ± 10Unlock10 k
or higher
If the result is not as specified, replace the door lock assy.
(c) Check operation of the double lock motor.
(1) Apply battery voltage to the door lock motor and setit to LOCK.
(2) Apply battery voltage to the double lock motor and
check operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 2
Battery negative (±)
Terminal 1Double Locking System is ON
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 2Double Locking System is OFF
(3) Check that the doors cannot be unlocked by operat-
ing the control cable while the double locking sys-
tem is ON.
If the result is not as specified, replace the door lock assy.
(d) Check the resistance of the double lock position switch. Standard:
Tester ConnectionDouble Lock PositionSpecified Condition
56SETBelow 1
5 ± 6UNSET10 k
or higher
If the result is not as specified, replace the door lock assy.
http://vnx.su

B66817
Full±latch
Open±latch
73±10
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
9. INSPECT BACK DOOR LOCK ASSY (SEDAN MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to putthe back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 1Clockwise Motor in normal rotation 
Battery positive (+)
Terminal 1
Battery negative (±)
Terminal 3Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
23Open±latch positionBelow 1
2 ± 3Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.
http://vnx.su

B66815
Full±latch
Open±latch
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
73±11
AVENSIS REPAIR MANUAL (RM1018E)
10. INSPECT BACK DOOR LOCK ASSY (WAGON
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to putthe back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)
Terminal 4
Battery negative (±)
Terminal 3Clockwise Motor in normal rotation 
Battery positive (+)
Terminal 3
Battery negative (±)
Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1
1 ± 2Full±latch position10 k
or higher
If the result is not as specified, replace the door lock assy.
http://vnx.su

B66816
Full±latch
Open±latch
B68460
LOCKUNLOCK
Door Control Switch
123 6 7 45 8918 19 22 23
20 21 24
10 11
14 15
12
13 16 17
73±12
±
THEFT DETERRENT & DOOR LOCK POWER DOOR LOCK CONTROL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
11. INSPECT BACK DOOR LOCK ASSY (LIFT BACK
MODELS)
(a) Check operation of the door lock.
(1) Using a screwdriver, push the latch in order to putthe back door lock in the locked condition (full±latch
position).
(2) Apply battery voltage to the door lock and check op-
eration of the latch.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Latch turns to open±latch position
If the result is not as specified, replace the door lock assy.
(b) Apply battery voltage to the door lock motor and check
motor operation.
Standard:
Measurement ConditionSpecified Condition
Battery positive (+)  Terminal 4
Battery negative (±)  Terminal 3Clockwise Motor in normal rotation 
Battery positive (+)  Terminal 3
Battery negative (±)  Terminal 4Counterclockwise (Motor in reverse rota-
tion)
If the result is not as specified, replace the door lock assy.
(c) Check the resistance of the courtesy switch.Standard:
Tester ConnectionDoor Lock Latch PositionSpecified Condition
12Open±latch positionBelow 1 1 ± 2Full±latch position10 kor higher
If the result is not as specified, replace the door lock assy.
12. INSPECT POWER WINDOW REGULATOR MASTER
SWITCH ASSY
(a) Check the resistance of the door control switch. Standard:
Tester ConnectionDoor Lock PositionSpecified Condition
7 ± 8LockBelow 1 
7 ± 8OFF10 kor higher5 ± 7OFF10 kor higher
5 ± 7UnlockBelow 1 
If the result is not as specified, replace the switch assy.
http://vnx.su