door lock TOYOTA AVENSIS 2003 Service User Guide

H42758SST(s)
H41078
10 m (33 ft) or more
SST(s)Battery
60±42
±
SUPPLEMENTAL RESTRAINT SYSTEM CURTAIN SHIELD AIR BAG ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
(c) Install the SST(s). (1) Connect the connectors of the SST(s) to the curtainshield airbag assy LH connector.
SST 09082±00700, 09082±00802 (09082±10801, 09082±20801)
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST(s) to at least 10 m (33 ft) away fromthe rear of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the battery
positive (+) terminal and the black of the SST(s) clip
to the negative (±) terminal.
(d) Deploy the airbag. (1) Check that no one is inside the vehicle or within a
10 m (33 ft) radius of the vehicle.
(2) Press the activation switch of the SST(s) and deploy the airbag.
HINT:
The airbag is deploys as the LED of the SST(s) activation switch
comes on.
(e) Dispose of the curtain shield airbag assy LH.
CAUTION:

The curtain shield airbag assy LH is extremely hot
when the airbag is deployed, so do not touch it for at
least 30 minutes after deployment.

Use gloves and safety glasses when handling the cur-
tain shield airbag assy LH with the deployed airbag.

When moving the vehicle for scrapping which has the
curtain shield airbag assy LH with the deployed air-
bag, use gloves and safety glasses.

Do not apply water, etc. to the curtain shield airbag
assy LH with the deployed airbag.

Always wash your hands with water after completing
the operation.
HINT:
When scrapping a vehicle, deploy the airbag and scrap the ve-
hicle with the curtain shield airbag assy LH being installed.
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H42663
H42770
BatterySST(s)
H40007
10 m (33 ft) or more
SST(s)
60±48
±
SUPPLEMENTAL RESTRAINT SYSTEM FRONT SEAT AIRBAG ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
(b)Remove the front seat assy LH (See page 72±16).
(c) Disconnect the front seat airbag connector.
NOTICE:
When handling the airbag connector, take care not to
damage the airbag wire harness.
(d) Install the SST(s). (1) Connect the connectors of the SST(s) to the front
seat airbag connector.
SST 09082±00700, 09082±00750
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST(s) at least 10 m (33 ft) away from thefront of the vehicle.
(3) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the battery negative (±) terminal.
(e) Deploy the airbag.
(1) Check that no one is inside the vehicle or within a10 m (33 ft) radius of the vehicle.
(2) Press the activation switch in the SST(s) and deploy the airbag.
HINT:
The airbag is deploys as the LED of the SST(s) activation switch
comes on.
(f) Dispose the front seat airbag assy LH.
CAUTION:

The front seat airbag assy LH is extremely hot when
the airbag is deployed, so do not touch it for at least
30 minutes after deployment.

Use gloves and safety glasses when handling the
front seat airbag assy LH with the deployed airbag.

When moving the vehicle for scrapping which has the
front seat airbag assy LH with the deployed airbag,
use gloves and safety glasses.

Do not apply water, etc. to the front seat airbag assy
LH with the deployed airbag.

Always wash your hands with water after completing
the operation.
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H42642
H42645
SST(s)
H40007
10 m (33 ft) or more
Battery
SST(s)
±
SUPPLEMENTAL RESTRAINT SYSTEM INSTRUMENT PANEL PASSENGER AIR BAG ASSY
60±31
AVENSIS REPAIR MANUAL (RM1018E)
(b) Disconnect the airbag connector.
(1) Remove the glove compartment door assy (See step 71±11).
NOTICE:
When handling the airbag connector, take care not to dam-
age the airbag wire harness. (2) Disconnect the airbag connector.
(c) Install the SST(s). (1) Connect the connector of the SST(s) to the instru-
ment panel passenger airbag assy connector.
SST 09082±00700, 09082±00780
NOTICE:
To avoid damaging the SST(s) connector and wire harness,
do not lock the secondary lock of the twin lock.
(2) Move the SST(s) to at least 10 m (33 ft) away fromthe front of the vehicle.
(3) Close all the doors and windows in the vehicle.
NOTICE:
Take care not to damage the SST(s) wire harness. (4) Connect the red clip of the SST(s) to the batterypositive (+) terminal and the black clip of the SST(s)
to the negative (±) terminal.
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B51763
SST
SST
B50513
10 m or more
±
SEAT BELT FRONT SEAT BELT
61±11
AVENSIS REPAIR MANUAL (RM1018E)
(2) Connect SST, then connect them to the seat belt
pretensioner.
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock.
(3) Move the SST at least 10 m (33 ft) away from thefront of the vehicle.
(4) Close all the doors and windows of the vehicle.
NOTICE:
Take care not to damage the SST wire harness. (5) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the negative (±) termi-
nal.
(e) Activate the seat belt pretensioner. (1) Confirm that no one is inside the vehicle or within 10 m (33 ft) of th\
e vehicle.
(2) Press the SST activation switch and activate the seat belt pretensioner.
HINT:
The seat belt pretensioner operates simultaneously with the LED light fo\
r the SST activation switch.
(f) Dispose of the outer belt (with the seat belt pretensioner).
CAUTION:

The outer belt is very hot when the seat belt pretensioner is activated,\
so leave it untouched
for at least 30 minutes after it has been activated.

Use gloves and safety glasses when handling the outer belt with a pretensio\
ner that has been
activated.

Always wash your hands with water after completing operation.

Do not apply water, etc. to an outer belt with a pretensioner that has been activated.
HINT:
When scrapping a vehicle, activate the seat belt pretensioner, and then scrap the vehicle with the activated
outer belt being installed.
2. DISPOSE OF FRONT SEAT OUTER BELT ASSY RH (WHEN NOT INSTALLED IN VEHICLE)
NOTICE:

When disposing of the front seat outer belt (with the seat belt pretens\
ioner) only, never use the
customer 's vehicle to activate the seat belt pretensioner.

Be sure to follow the procedures listed below when activating the seat b\
elt pretensioner.
(a)Remove the outer belt (See page 61±7).
HINT:
Cut the belt near the seat belt retractor.
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±
LIGHTING LIGHTING SYSTEM
65±3
AVENSIS REPAIR MANUAL (RM1018E)
3. TURN SIGNAL AND HAZARD WARNING SYSTEM
SymptomSuspect AreaSee page
ºHazardº and ºTurnº do not come on.
1. HAZARD fuse
2. GAUGE2 fuse
3. IG1 relay
4. Ignition switch
5. Turn signal flasher relay
6. Harness or connector±
±
±
±
65±5
±
Hazard warning light does not come on.
(Turn is normal)1. Hazard warning switch
2. Harness or connector65±9±
Turn signal does not come on.
(Hazard is normal)1. Headlamp dimmer switch (turn signal switch)
2. Harness or connector65±9±
Turn signal does not come on in one direction.1. Headlamp dimmer switch (turn signal switch)
2. Harness or connector65±9±
Only one bulb does not come on.1. Bulb
2. Harness or connector±
±
4. ILLUMINATED ENTRY SYSTEM
SymptomSuspect AreaSee page
Illumination lamp of Multiplex body ECU control does not come
on.
1. Ignition switch
2. Door courtesy switch
3. Door lock position switch
4. Harness or connector
5. Integration relay±
65±9
05±1534 ±
±
Illumination lamp of Multiplex body ECU control does not go off.
1. Ignition switch
2. Door courtesy switch
3. Door lock position switch
4. Harness or connector
5. Integration relay±
65±9
05±1534 ±
±
5. HEADLIGHT BEAM LEVEL CONTROL SYSTEM (W/O HID)
SymptomSuspect AreaSee page
Headlight beam level control system does not operate (All).
1. TAIL relay
2. Headlamp leveling switch
3. Harness or connector±
65±9 ±
Headlight beam level control system does not operate (One side).
1. Headlamp leveling switch
2. Headlight beam level control actuator
3. Harness or connector65±9
65±5±
6. HEADLIGHT BEAM LEVEL CONTROL SYSTEM (W/ HID)
SymptomSuspect AreaSee page
Headlight beam level control system does not operate (All).
1. GAUGE2 fuse
2. Ignition switch
3. Speed sensor signal circuit
4. Height control sensor sub±assy
5. Headlamp leveling ECU assy
6. Harness or connector±
±
±
65±9
65±5 ±
Headlight beam level control system does not operate (One side).
1. Headlamp leveling ECU assy
2. Headlight beam level control actuator
3. Harness or connector65±5
65±5±
Beam level warning light comes on.
1. Height control sensor sub±assy
2. Headlamp leveling ECU assy
3. Harness or connector65±9
65±5±
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I30905
I30905
E64835
65±10
±
LIGHTING LIGHTING SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
(b) Inspect illumination operation. (1) Connect the positive (+) lead from the battery to theterminal 8 and negative (±) lead to the terminal 9,
then check that the illumination comes on.
3. FRONT DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when \
the switch is operated. Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
4. REAR DOOR COURTESY LAMP SWITCH ASSY
(a) Check that there is continuity between the terminal and the switch body when \
the switch is operated. Standard:
ON (When shaft is pressed): No continuity
OFF (When shaft is not pressed): Continuity
5. BACK DOOR LOCK ASSY (WAGON MODELS)
(a) Inspect back door courtesy lamp switch operation.(1) Check that there is continuity between the terminal1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
6. BACK DOOR LOCK ASSY (LIFTBACK MODELS)
(a) Inspect back door courtesy lamp switch operation. (1) Check that there is continuity between the terminal1 and the terminal 2 when the back door is open and
closed.
Standard:
Back door is open: No continuity
Back door is closed: Continuity
7. HEADLAMP RELAY
(a) Inspect relay continuity.
Standard:
ConditionTester connectionSpecified condition
Always1 ± 2Continuity
Always3 ± 5No continuity
Apply B+ between
the terminal 1 and 23 ± 5Continuity
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I35750
RELAY
A. ±
B. HTR
C. SEAT HTR
D. IG1
E. TAIL FUSE
1. IGN 10A
2. S/ROOF 20A
3. RR FOG 7.5A
4. FR FOG 7.5A
5. AM1 25A
6. PANEL 7.5A
7. RR WIP 20A
8. GAUGE2 7.5A
9. CIG 15A
10.HTR 10A
11. ±
12. RAD No.1 7.5A
A. HORN
B. F±HTR
C. H±LP
D. DIM
E. FAN No.2 RELAY
1. H±LP HI LH 10A
2. H±LP HI RH 10A
3. H±LP LH 15A
4. H±LP RH 15AFUSE
A
B
13
14
15
9
10 3
4
5
6
7
8
1
3
4 2 C
D
E
16
17
18
19
20
21
2212
11 1
2
A
B
CDE 13. PWR SEAT 30A
14. TAIL 10A
15. OBD2 7.5A
16. P/POINT 15A
17. DOOR 25A
18. WIP 25A
19. EGU±IG 7.5A
20. S±HTR 20A
21. GAUGE1 10A
22. STOP 15A
Instrument Panel Junction Block Assy
Engine Room Relay No.3 Block
±
WIRING POWER SOURCE
68±5
AVENSIS REPAIR MANUAL (RM1018E)
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700T8±01
B68025
Piano Wire
Clip
B69235
Protective Tape
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (LIFTBACK MODELS)
70±35
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±40)
(a) Remove the back door trim panel assy upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2.REMOVE CENTER STOP LAMP ASSY (See page 65±26)
3.REMOVE REAR WIPER MOTOR ASSY (See page 66±17
)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
4. REMOVE BACK DOOR GLASS
(a) Pass a piano wire between the body and glass from theinterior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around the glass.
(d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
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700TA±01
B68025
Clip
Piano Wire
B69236
Protective Tape
BO4421
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK DOOR GLASS (WAGON MODELS)
70±41
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE BACK DOOR TRIM BOARD ASSY (See page 75±45)
(a) Remove the back door trim panel upper.
(b) Remove the back door side garnish LH.
(c) Remove the back door side garnish RH.
(d) Remove the back door trim board.
2.REMOVE REAR SPOILER (See page 76±30)
3.REMOVE REAR WIPER MOTOR ASSY (See page 66±17)
(a) Remove the wiper arm head cap.
(b) Remove the rear wiper arm.
(c) Remove the wiper motor.
4. REMOVE BACK DOOR GLASS
(a) Pass a piano wire between the body and glass from theinterior.
(b) Tie both wire ends to wooden blocks or similar objects.
HINT:
Apply protective tape to the outer surface to prevent the surface
from being scratched.
NOTICE:
When separating the glass, take care not to damage the
paint and interior and exterior ornaments.
(c) Cut off the adhesive by pulling the piano wire around it.
(d) Using a suction rubber, remove the glass.
NOTICE:
Leave as much adhesive on the body as possible when re-
moving the glass.
5. CLEAN BACK DOOR GLASS
(a) Clean the outer circumference of the glass with white gas- oline.
NOTICE:

Do not touch the glass surface after cleaning it.

Be careful not to damage the body.
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700T6±01
B50453
CutCut
B62805
Stopper
Piano Wire
70±28
±
WINDSHIELD/WINDOWGLASS/MIRROR BACK WINDOW GLASS (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1.REMOVE REAR SEAT CUSHION ASSY (See page 72±27 or 72±32)
2.REMOVE REAR SEATBACK ASSY (See page 72±27 or 72±32)
3.REMOVE ROOF HEADLINING ASSY (See page 76±36)
(a) Remove the rear door weatherstrip LH.
(b) Remove the rear door weatherstrip RH.
(c) Remove the roof side garnish inner LH.
(d) Remove the roof side garnish inner RH.
(e) Remove the 2 assist grips.
(f) Remove the rear map lamp.
(g) Remove the roof headlining assy.
4.REMOVE CENTER STOP LAMP ASSY (See page 65±26)
5.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 61±15) 6. REMOVE BACK WINDOW MOULDING OUTSIDEUPPER
(a) Using a knife, cut off the moulding, as shown in the il- lustration.
NOTICE:
Do not damage the vehicle body with the knife.
(b) Remove the remaining moulding.
HINT:
When removing, make a partial cut, then pull and remove it by
hand.
7. REMOVE BACK WINDOW GLASS
(a) Pass a piano wire between the vehicle body and glass
from the interior.
(b) Tie both wire ends to wooden blocks or similar objects.
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