instrument cluster TOYOTA AVENSIS 2003 Service User Guide

670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
18. REMOVE TONNEAU COVER ASSY
19.REMOVE BACK DOOR WEATHERSTRIP (See page 76±54)
20.REMOVE DECK BOARD SUB±ASSY (See page 76±54)
21.REMOVE DECK FLOOR BOX REAR (See page 76±54)
22.REMOVE DECK FLOOR BOX FRONT (See page 76±54)
23.REMOVE DECK FLOOR BOX RH (See page 76±54)
24.REMOVE REAR FLOOR FINISH PLATE (See page 76±54)
25.REMOVE DECK TRIM SIDE BOARD RH (See page 76±54)
26.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT
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670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
10.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
12.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
13.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
17.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
18.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
19.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
20.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
21.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
22. REMOVE FLOOR CARPET ASSY FRONT
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670S5±01
I35223
Instrument Cluster Finish Panel Garnish No.2
Radio Bracket No.2 Radio Receiver Assy
Instrument Panel
Register Assy CTR Air Conditioning Control Assy Console Panel
Sub±assy Upper
Navigation System: Navigation Computer Cover
Instrument Panel
Support No.3
Instrument Panel
Support No.1
Instrument Panel
Support No.2
Door Control Motor Door Control Switch
Assy (TILT)
Instrument Cluster Finish Panel Assy Door Control Switch
Instrument Cluster Finish
Upper Panel Multi±display
Instrument Panel Box
Door Cover Radio Bracket No.1
Instrument Panel
Register Control Gear
Control Knob
Protector No.1
Position Sensor
67±2
±
AUDIO & VISUAL SYSTEM AUDIO & VISUAL SYSTEM
AVENSIS REPAIR MANUAL (RM1018E)
COMPONENTS
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670S7±01
I351712 Claws
I35172
I35173
I35175
67±6
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11) 2. REMOVE INSTRUMENT PANEL REGISTER ASSYCTR
(a) Remove the 2 screws.
(b) Disengage the 2 claws and remove the instrument panel register assy CTR.
(c) Disconnect the connectors.
3. REMOVE DOOR CONTROL SWITCH
(a) Remove the 2 screws and separate the door control switch.
4. REMOVE DOOR CONTROL SWITCH ASSY
(a) Remove the 2 screws and separate the door control switch assy (TILT).
5. REMOVE INSTRUMENT CLUSTER FINISH PANEL ASSY
(a) Make the multi±display upright.
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I35174
I35177
I35176
I351782 Clips
I35179
±
AUDIO & VISUAL SYSTEM MULTI±DISPLAY (CRT DISPLAY) DISPLAY
67±7
AVENSIS REPAIR MANUAL (RM1018E)
(b) Remove the 4 screws and the instrument cluster finish
panel assy.
6. REMOVE CONTROL KNOB PROTECTOR NO.1
(a) Remove the screw and control knob protector No.1.
(b) Separate the position sensor.
7. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 4 screws and separate the navigation com- puter cover.
(b) Disengage the 2 clips, slide them in the arrow direction shown in the illustration to remove the navigation comput-
er cover.
(c) Slide the lock of the connector in the arrow direction shown in the illustration to disconnect the flexible flat
cable.
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670S6±02
I35191
I35165
I35166
±
AUDIO & VISUAL SYSTEMRADIO RECEIVER ASSY
67±5
AVENSIS REPAIR MANUAL (RM1018E)
RADIO RECEIVER ASSY
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11)
4.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
5.REMOVE RADIO RECEIVER ASSEMBLYW/BRACKET
(a)Remove the 4 bolts.
(b)Disconnect the connector and remove the radio receiver assy w/ bracket.
6.REMOVE RADIO BRACKET NO.1
(a)Remove the 6 screws and radio bracket No.1.
7.REMOVE RADIO BRACKET NO.2
(a)Remove the 6 screws and radio bracket No.2.
8.REMOVE AIR CONDITIONING CONTROL ASSY (See page 55±50)
9. REMOVE RADIO RECEIVER ASSY
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710G0±01
B660342 Clips
B660407 Claws
±
INSTRUMENT PANEL/METERCOMBINATION METER ASSY
71±21
AVENSIS REPAIR MANUAL (RM1018E)
COMBINATION METER ASSY
OVERHAUL
1.REMOVE STEERING COLUMN COVER LWR (See page 50±9)
2.REMOVE STEERING COLUMN COVER W/INSTRUMENT CLUSTER FINISH PANEL ASSY
(See page 50±9)
3. REMOVE COMBINATION METER ASSY
(a) Remove the 2 screws and disengage the 2 clips.
(b) Pull out the combination meter assy, then disconnect theconnectors.
4. REMOVE COMBINATION METER GLASS
(a) Remove the 2 screws.
(b) Disengage the 7 claws and remove the combination me- ter glass.
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710G2±01
B66037
Front Pillar Garnish LHFront Pillar Garnish RH
Instrument Panel Register
Assy No.2
Instrument Panel Register
Assy No.1
Steering Column Cover
w/ Instrument Cluster Finish Panel Assy Combination Meter Assy
Glove Compartment
Door AssyGlove Compartment
Door Stopper Sub±assy
w/ Multi±Display: w/ Box:
w/ Navi:
Instrument Panel Register Assy CTRInstrument Cluster Finish
Panel Garnish No.2
Steering
Column Cover LWR
Instrument Cluster Finish
Panel Garnish No.1
Combination Meter Glass
N´m (kgf´cm, ft´lbf) : Specified torque
A
G
H
H
HHHHHH
20 (200, 14)
±
INSTRUMENT PANEL/METER INSTRUMENT PANEL/METER
71±7
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
COMPONENTS
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710G1±01
B66021
71±22
±
INSTRUMENT PANEL/METER MULTI±DISPLAY (CRT DISPLAY) DISPLAY
AVENSIS REPAIR MANUAL (RM1018E)
MULTI±DISPLAY (CRT DISPLAY) DISPLAY
REPLACEMENT
1.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
2.REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (See page 71±11) 3. REMOVE MULTI±DISPLAY (CRT DISPLAY) DISPLAY
(a) Remove the 5 screws multi±display (crt display) display.
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