roof TOYOTA AVENSIS 2003 Service Owner's Manual

610EA±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
61±20
±
SEAT BELT REAR SEAT BELT (LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±45)
2. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
3.REMOVE REAR SEAT ASSY (See page 72±21)
4.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
5. REMOVE BACK DOOR WEATHERSTRIP
6.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
7.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
8.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a)Remove the rear seatback board RH (See page 72±21).
(b)Remove the rear seat shoulder belt cover (See page 72±21).
(c) Remove the bolt on the retractor side and remove the belt completely.
(d) Remove the bolt and belt assy outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt with the bolt as shown in the illustration.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER
(a) Install the belt with the bolt on the retractor side. Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
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610CP±02
B66567
42 (430, 31)
42 (430, 31)
N
m (kgf
cm ft
lbf): Specified torque Rear Seat Cushion Assy
and Rear Seatback Assy
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy OuterRear Seat Belt
Assy Outer Center
Package Tray
Trim Panel AssyRoof Side Garnish Inner RH
Roof Side Garnish Inner LH
Rear Seat
3 Point Type
Belt Assy Inner
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
42 (430, 31)
31 (316, 23)
31 (316, 23)7.5 (76.5, 66 in.

lbf)Rear Seat Belt
Assy Outer Center
CRS Anchor
Bracket
Sub±assy
42 (430, 31)
40/60 Folding Type:
United Fixed Type:
61±14
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (SEDAN MODELS)
COMPONENTS
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610ED±01
B66569
Protrusion Part
Front
Front
Mark
Protrusion Part
±
SEAT BELT REAR SEAT BELT (SEDAN MODELS)
61±15
AVENSIS REPAIR MANUAL (RM1018E)
REPLACEMENT
HINT:

The installation is in the reverse order of the removal. However, when there is a special point concern-
ing the installation, it is indicated.

Use the same procedures on the LH side as on the RH side.
1.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
2.REMOVE REAR DOOR SCUFF PLATE LH (See page 76±36)
3. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
4. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH
5.REMOVE REAR SEAT ASSY (See page 72±27, 72±32)
6.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
7.REMOVE ROOF SIDE GARNISH INNER LH (See page 76±36)
8.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±36)
9. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER
(a) Remove the bolt and belt on the floor anchor side.
(b) Remove the 2 bolts and belt on the retractor side.
10. REMOVE REAR SEAT BELT ASSY OUTER CENTER
(a) United fixed type: Remove the bolt and belt on the floor anchor side.
(b) United fixed type:
Remove the bolt and belt on the retractor side.
(c) 40/60 folding type: Remove the rear seatback board RH (See page 72±27).
(d) 40/60 folding type: Remove the rear seat shoulder belt cover (See page 72±27).
(e) 40/60 folding type: Remove the bolt on the retractor side and remove the belt completely.
(f) Remove the bolt and belt outer center on the floor anchor side.
11. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
12. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Remove the bolt and belt.
13. REMOVE CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Remove the 2 bolts and anchor bracket.
14. INSTALL CHILD RESTRAINT SEAT ANCHOR BRACKET SUB±ASSY RH
(a) Install the child restraint seat anchor bracket with the 2 bolts. Torque: 31 N
m (316 kgf
cm, 23 ft
lbf)
15. INSTALL REAR SEAT 3 POINT TYPE BELT ASSY INNER
(a) Install the belt assy with the bolt as shown in the illustra-
tion.
Torque: 42 N
m (430 kgf
cm, 31 ft
lbf)
NOTICE:
Make sure that the anchor part does not run onto the protru-
sion part of the floor panel.
16. INSTALL REAR SEAT BELT ASSY OUTER CENTER (UNITED FIXED TYPE REAR SEAT)
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610EB±01
A79910N
m (kgf
cm ft
lbf): Specified torque Rear Window Side
Garnish RH
Roof Side
Garnish Inner RH
Deck Trim
Side Board RH
Deck Floor
Box RH
Deck Floor
Box Front
Tonneau Cover Assy
Deck Board
Sub±assy
Deck Floor
Box Rear
Deck Trim
Side Board LH
Deck Floor
Box LH
Rear Window
Side Garnish
LH
Roof Side
Garnish
Inner LH Rear Floor
Finish Plate
Rear Seat Cushion Assy
and Rear Seatback Assy
Rear Seat
3 Point Type
Belt Assy Inner
42 (430, 31)
Rear Seat
3 Point Type
Belt Assy Outer
Rear Seat Belt
Assy Outer Center
Rear Seat
3 Point Type
Belt Assy Inner
31 (316, 23)CRS Anchor
Bracket Sub±assy
7.5 (76.5, 66 in.

lbf)
42 (430, 31)
42 (430, 31)
42 (430, 31)
±
SEAT BELT REAR SEAT BELT (WAGON MODELS)
61±23
AVENSIS REPAIR MANUAL (RM1018E)
REAR SEAT BELT (WAGON MODELS)
COMPONENTS
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670SE±01
I35216: Clamps
67±22
±
AUDIO & VISUAL SYSTEMAMPLIFIER ANTENNA ASSY(LIFTBACK MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY(LIFTBACK MODELS)
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE AMPLIFIER ANTENNA ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the 3 clamps and the amplifier antenna assy.
3.INSTALL AMPLIFIER ANTENNA ASSY
(a)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(b)Install the 3 clamps and the amplifier antenna assy.
(c)Disconnect the connectors.
4.INSTALL ROOF HEADLINING ASSY (See page 76±45)
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670SC±03
67±16
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (SEDAN MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15.REMOVE REAR SEAT CUSHION ASSEMBLY (See page 72±32)
16.REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING 72±27, UNITED FIXED 72±32)
17.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±36)
18. REMOVE FLOOR CARPET ASSY FRONT
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670SD±02
±
AUDIO & VISUAL SYSTEM AMPLIFIER ANTENNA ASSY (WAGON MODELS)
67±19
AVENSIS REPAIR MANUAL (RM1018E)
AMPLIFIER ANTENNA ASSY (WAGON MODELS)
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM)
(See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
10.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
12.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
13.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
15. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SEATBACK ASSY
(See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
17. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION72±21, 40/60 FOLDING 72±27)
18. REMOVE TONNEAU COVER ASSY
19.REMOVE BACK DOOR WEATHERSTRIP (See page 76±54)
20.REMOVE DECK BOARD SUB±ASSY (See page 76±54)
21.REMOVE DECK FLOOR BOX REAR (See page 76±54)
22.REMOVE DECK FLOOR BOX FRONT (See page 76±54)
23.REMOVE DECK FLOOR BOX RH (See page 76±54)
24.REMOVE REAR FLOOR FINISH PLATE (See page 76±54)
25.REMOVE DECK TRIM SIDE BOARD RH (See page 76±54)
26.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±54)
27. REMOVE FLOOR CARPET ASSY FRONT
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670SF±01
I35218: Clamp
I36708
±
AUDIO & VISUAL SYSTEMANTENNA CORD SUB±ASSY
67±23
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY
REPLACEMENT
1.REMOVE ROOF HEADLINING ASSY (See page 76±45)
2.REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 75±40)
3.REMOVE ANTENNA CORD SUB±ASSY
(a)Disconnect the connectors.
(b)Remove the bolt.
(c)Remove the clamp and draw out the antenna cord sub±assy from the inte\
rior and the back door.
4.INSTALL ANTENNA CORD SUB±ASSY
(a)Press the 4 points of the grommet shown in the illustra-tion, and install the antenna cord sub±assy.
(b)Install the bolt. Torque: 7.0 N
m (71 kgf
cm, 62 in.
lbf)
(c)Connect the connectors.
5.INSTALL ROOF HEADLINING ASSY (See page 76±45)
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670SG±02
67±24
±
AUDIO & VISUAL SYSTEM ANTENNA CORD SUB±ASSY NO.3
AVENSIS REPAIR MANUAL (RM1018E)
ANTENNA CORD SUB±ASSY NO.3
REPLACEMENT
1.DISCONNECT BATTERY NEGATIVE TERMINAL (See page 60±1)
2.REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH NO.2 (See page 71±11)
3. REMOVE INSTRUMENT PANEL REGISTER ASSY CTR (W/ NAVIGATION SYSTEM) (See page 67±6)
4.REMOVE SHIFT LEVER KNOB SUB±ASSY (M/T TRANSAXLE) (See page 41±11)
5.REMOVE CONSOLE PANEL SUB±ASSY UPPER (See page 71±11)
6.REMOVE RADIO RECEIVER ASSEMBLY W/BRACKET (See page 67±5)
7.REMOVE CONSOLE BOX ASSY RR (See page 71±11)
8.REMOVE HEATER TO REGISTER DUCT NO.2 (See page 71±11)
9.REMOVE FRONT DOOR SCUFF PLATE RH (See page 76±36)
10.REMOVE REAR DOOR SCUFF PLATE RH (See page 76±36)
11.REMOVE COWL SIDE TRIM BOARD RH (See page 76±36)
12.REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
13.REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH (See page 76±36)
14. REMOVE REAR SEAT CUSHION ASSEMBLY
(See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
15. REMOVE REAR SEATBACK ASSY (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
16. REMOVE REAR SIDE SEAT BACK ASSY RH (See page 40/60 FOLDING FLIP±UP CUSHION 72±21, 40/60 FOLDING 72±27)
17.REMOVE PACKAGE TRAY TRIM PANEL ASSY (See page 76±45)
18.REMOVE REAR FLOOR FINISH PLATE (See page 76±45)
19.REMOVE DECK TRIM SIDE PANEL ASSY RH (See page 76±45)
20.REMOVE ROOF SIDE GARNISH INNER RH (See page 76±45)
21.REMOVE FRONT SEAT ASSY RH (See page POWER SEAT 72±11, MANUAL SEAT 72±16)
22. REMOVE FLOOR CARPET ASSY FRONT
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I35750
RELAY
A. ±
B. HTR
C. SEAT HTR
D. IG1
E. TAIL FUSE
1. IGN 10A
2. S/ROOF 20A
3. RR FOG 7.5A
4. FR FOG 7.5A
5. AM1 25A
6. PANEL 7.5A
7. RR WIP 20A
8. GAUGE2 7.5A
9. CIG 15A
10.HTR 10A
11. ±
12. RAD No.1 7.5A
A. HORN
B. F±HTR
C. H±LP
D. DIM
E. FAN No.2 RELAY
1. H±LP HI LH 10A
2. H±LP HI RH 10A
3. H±LP LH 15A
4. H±LP RH 15AFUSE
A
B
13
14
15
9
10 3
4
5
6
7
8
1
3
4 2 C
D
E
16
17
18
19
20
21
2212
11 1
2
A
B
CDE 13. PWR SEAT 30A
14. TAIL 10A
15. OBD2 7.5A
16. P/POINT 15A
17. DOOR 25A
18. WIP 25A
19. EGU±IG 7.5A
20. S±HTR 20A
21. GAUGE1 10A
22. STOP 15A
Instrument Panel Junction Block Assy
Engine Room Relay No.3 Block
±
WIRING POWER SOURCE
68±5
AVENSIS REPAIR MANUAL (RM1018E)
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