torque TOYOTA AVENSIS 2003 Service Owner's Guide

022KF±01
±
PREPARATION FRONT SUSPENSION
02±25
AVENSIS REPAIR MANUAL (RM1018E)
FRONT SUSPENSION
PREPARATION
SST
09628±62011Boll Joint PullerLOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
09727±30021Coil Spring CompressorFRONT SHOCK ABSORBER WITH
COIL SPRING
09729±22031Front Spring Upper Seat HolderFRONT SHOCK ABSORBER WITH
COIL SPRING
09930±00010Drive Shaft Nut ChiselLOWER BALL JOINT ASSY FRONT
LH
Recomended Tools
09011±12301Socket Wrench 30 mmLOWER BALL JOINT ASSY FRONT
LH
09040±00011Hexagon Wrench SetFRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
(09043±20060)Socket Hexagon Wrench 6FRONT SHOCK ABSORBER WITH
COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUB±ASSY LOWER NO.1 LH(MTM)
Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toe±in gauge
Angle gauge
Camber±caster±kingpin gauge
Engine Sling Device
Drill
http://vnx.su

02±6
±
PREPARATION FUEL
AVENSIS REPAIR MANUAL (RM1018E)
09082±00040TOYOTA Electrical TesterFUEL SYSTEM(1CD±FTV)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetFUEL SYSTEM(1AZ±FE)
FUEL SYSTEM(1AZ±FSE)
FUEL SYSTEM(1ZZ±FE/3ZZ±FE)
09130±00150Water Pump PliersFUEL FILTER ASSY(1CD±FTV)
09216±00021Belt Tension GaugeINJECTION OR SUPPLY PUMP
ASSY(1CD±FTV)
Equipment
Clip
Hexagon wrench (6 mm)
Measuring Flask
Ohmmeter
Radiator cap tester
Service Wire Harness
Stopwatch
Torque wrench
Vernier calipers
Wooden block
SSM
08826±00080Seal Packing Black or equivalent
(FIPG)INJECTOR ASSY(1CD±FTV)
08850±00065Butyl Tape SetFUEL TANK ASSY(DIESEL)
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±
PREPARATION HEATER & AIR CONDITIONER
02±51
AVENSIS REPAIR MANUAL (RM1018E)
95416±00140Gas Leak Detector
(Halogen Leak Detector)
(DENSO Part No.)REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/PULLEY COMPRESSOR
ASSY(1AZ±FE)
W/PULLEY COMPRESSOR
ASSY(1AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(1CD±FTV)
W/PULLEY COMPRESSOR
ASSY(1ZZ±FE)
W/PULLEY COMPRESSOR
ASSY(2AZ±FSE)
W/PULLEY COMPRESSOR
ASSY(3ZZ±FE)
Equipment
Voltmeter
Anmeter
Ohmmeter
Vinyl tape
Hexagon wrench 4 mm (0.15 in.)
Hexagon wrench 14 mm (0.55 in.)
Gas leak detector
Dial indicator with magnetic base
Radiator cap tester
Torque wrench
Lubricant
ItemCapacityClassification
Compressor oil±ND±OIL 8 or equivalent
http://vnx.su

022J8±01
±
PREPARATION IGNITION
02±23
AVENSIS REPAIR MANUAL (RM1018E)
IGNITION
PREPARATION
SST
09249±63010Torque Wrench AdaptorCRANKSHAFT POSITION SENSOR
(1AZ±FE/1AZ±FSE)
Recomended Tools
09082±00040TOYOTA Electrical TesterIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
(09083±00150)Test Lead SetIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
09200±00010Engine Adjust KitIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
(09857±00031)Spark Plug Gap GaugeIGNITION SYSTEM(1AZ±FE)
IGNITION SYSTEM(1AZ±FSE)
IGNITION SYSTEM
(1ZZ±FE/3ZZ±FE)
Equipment
Ohmmeter
Service Wire Harness
Torque wrench
http://vnx.su

022G7±01
02±58
±
PREPARATION INSTRUMENT PANEL/METER
AVENSIS REPAIR MANUAL (RM1018E)
INSTRUMENT PANEL/METER
PREPARATION
SST
09950±50013Puller C SetINSTRUMENT PANEL SUB±ASSY
LOWER
(09951±05010)Hanger 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09952±05010)Slide ArmINSTRUMENT PANEL SUB±ASSY
LOWER
(09953±05020)Center Bolt 150INSTRUMENT PANEL SUB±ASSY
LOWER
(09954±05021)Claw No.2INSTRUMENT PANEL SUB±ASSY
LOWER
Recomended Tools
09082±00040TOYOTA Electrical TesterCOMBINATION METER
(09083±00150)Test Lead SetCOMBINATION METER
09041±00030Torx Driver T30INSTRUMENT PANEL SUB±ASSY
LOWER
09042±00010Torx Socket T30INSTRUMENT PANEL SUB±ASSY
LOWER
09070±20010Moulding RemoverINSTRUMENT PANEL SUB±ASSY
LOWER
MULTI±DISPLAY (CRT DISPLAY)
DISPLAY
Equipment
Torque wrench
TapeTo avoid surface damage
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022KR±01
±
PREPARATION INTAKE
02±7
AVENSIS REPAIR MANUAL (RM1018E)
INTAKE
PREPARATION
SST
09992±00242Turbocharger Pressure GaugeTURBO CHARGER SYSTEM
(1CD±FTV)
Recomended Tools
09082±00040TOYOTA Electrical TesterTURBO CHARGER SYSTEM
(1CD±FTV)
(09083±00150)Test Lead SetTURBO CHARGER SYSTEM
(1CD±FTV)
Equipment
Vacuum gauge
Voltmeter
Ohmmeter
Service wire harness
Torque wrench
Slide calipers
Radiator cap testor
Vernier calipers
Hand±held vacuum pump
Wooden block
http://vnx.su

022K9±01
02±20
±
PREPARATION LUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
LUBRICATION
PREPARATION
SST
09023±12900Union Nut Wrench 19mmOIL PUMP ASSY(1AZ±FSE)
09032±00100Oil Pan Seal CutterOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(90105±08076)BoltOIL PUMP ASSY(1CD±FTV)
(91651±60855)BoltOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09223±46011Crankshaft Front Oil Seal
ReplacerOIL PUMP ASSY(1CD±FTV)
09228±06501Oil Filter WrenchOIL FILTER SUB±ASSY(1AZ±FE)
OIL FILTER SUB±ASSY(1AZ±FSE)
OIL FILTER
SUB±ASSY(1ZZ±FE/3ZZ±FE)
09228±10002Oil Filter WrenchOIL FILTER SUB±ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09316±60011Transmission & Transfer Bearing
ReplacerOIL PUMP ASSY(1CD±FTV)
(09316±00011)Replacer PipeOIL PUMP ASSY(1CD±FTV)
(09316±00021)Replacer ºAºOIL PUMP ASSY(1CD±FTV)
http://vnx.su

±
PREPARATION LUBRICATION
02±21
AVENSIS REPAIR MANUAL (RM1018E)
09330±00021Companion Flange Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09950±50013Puller C SetOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09951±05010)Hanger 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09952±05010)Slide ArmOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09953±05010)Center Bolt 100OIL PUMP ASSY(1CD±FTV)
(09953±05020)Center Bolt 150OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05021)Claw No.2OIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(09954±05031)Claw No.3OIL PUMP ASSY(1CD±FTV)
09960±10010Variable Pin Wrench SetOIL PUMP ASSY(1CD±FTV)
(09962±01000)Variable Pin Wrench Arm AssyOIL PUMP ASSY(1CD±FTV)
(09963±01000)Pin 10OIL PUMP ASSY(1CD±FTV)
Recomended Tools
09216±00021Belt Tension GaugeOIL PUMP ASSY(1CD±FTV)
Equipment
Radiator cap tester
Torque wrench
Wooden block
http://vnx.su

02±42
±
PREPARATION MANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
ItemCapacityClassification
C50, C250
Manual Transaxle oil
(w/ Differential oil)
1.9 litters (2.0 US qts, 1.7 Imp. qts)API GL±4 or GL±5
SAE 75W±90
E354, E357
Manual Transaxle oil
(w/ Differential oil)
2.5 litters (2.6 US qts, 2.2 Imp. qts)API GL±4 or GL±5
SAE 75W±90
http://vnx.su

022JT±01
±
PREPARATION PARKING BRAKE
02±35
AVENSIS REPAIR MANUAL (RM1018E)
PARKING BRAKE
PREPARATION
SST
09718±00010Shoe Hold Down Spring DriverPARKING BRAKE ASSY
PARKING BRAKE CABLE ASSY NO.3
Recomended Tools
09070±20010Moulding RemoverPARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE LEVER SUB±ASSY
Equipment
Torque wrench
Slide calipers
http://vnx.su