wheel torque TOYOTA AVENSIS 2003 Service Manual Online

G23868
G23867
G25772
G25771
27±12
±
REAR SUSPENSION REAR SHOCK ABSORBER WITH COIL SPRING
AVENSIS REPAIR MANUAL (RM1018E)
(c) Install the rear suspension arm assy No.1 LH with the 3 bolts.
Torque: 65 N
m (663 kgf
cm, 48 ft
lbf)
(d) Connect the parking brake cable assy No.3 with the 2 bolts.
Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
19. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the rear stabilizer link assy LH with the nut. Torque: 44 N
m (449 kgf
cm, 32 ft
lbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
20. INSTALL REAR STABILIZER LINK ASSY RH
HINT:
Install the RH side by the same procedures as the LH side. 21. CONNECT SKID CONTROL SENSOR WIRE
(a) Install the wire bracket and bolt.Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(b) Connect the skid control sensor connector.
22. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
23. STABILIZE SUSPENSION
(a) Bounce the vehicle up and down several times to stabilize the suspension\
.
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G23865
±
REAR SUSPENSION REAR SHOCK ABSORBER WITH COIL SPRING
27±13
AVENSIS REPAIR MANUAL (RM1018E)
24. FULLY TIGHTEN REAR SHOCK ABSORBER WITH
COIL SPRING
(a) Fully tighten the bolt and nut.
Torque: 160 N
m (1,632 kgf
cm, 118 ft
lbf)
NOTICE:

When installing the bolt, hold the nut not to rotate.

Be sure to empty the vehicle when fully tightening the
bolt and nut.
25.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
26. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
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G23875
G23874
G23865
G23880
27±22
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
AVENSIS REPAIR MANUAL (RM1018E)
14. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
15. STABILIZE SUSPENSION
(a) Bounce the vehicle up and down several times to stabilize the suspension\
.
16. FULLY TIGHTEN REAR SUSPENSION ARM ASSYNO.1 LH
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the nut. Torque: 110 N
m (1,122 kgf
cm, 81 ft
lbf)
(b) Fully tighten the bolt. Torque: 74 N
m (755 kgf
cm, 55 ft
lbf)
(c) Fully tighten the bolt and nut. Torque: 160 N
m (1,632 kgf
cm, 118 ft
lbf)
NOTICE:
When installing the bolt, hold the nut not to rotate.
(d) Fully tighten the nut. Torque: 105 N
m (1,071 kgf
cm, 77 ft
lbf)
(e) Install the clip.
NOTICE:

When the holes for the clip are not aligned, adjust
them by tightening the nut. The tightening angle for
the adjustment must be less than 60 .

Insert the clip from the front side of a vehicle.
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G23881

G25777
G23871
±
REAR SUSPENSION REAR SUSPENSION ARM ASSY NO.1 LH
27±23
AVENSIS REPAIR MANUAL (RM1018E)
(f) Fully tighten the bolt and nut.
Torque: 74 N
m (755 kgf
cm, 55 ft
lbf)
NOTICE:
When installing the bolt, hold the nut not to rotate.
17. FULLY TIGHTEN LOWER CONTROL ARM ASSY LH
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the nut. Torque: 60 N
m (612 kgf
cm, 44 ft
lbf)
(b) Install the clip.
NOTICE:

When the holes for the clip are not aligned, adjust
them by tightening the nut. The tightening angle for
the adjustment must be less than 60 .

Insert the clip from the rear side of a vehicle.
(c) Fully tighten the bolt. Torque: 105 N
m (1,071 kgf
cm, 77 ft
lbf)
18.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
19. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
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G23877
G23886
Outward
Inward
Longer Shorter Inward
Outward
Front Longer
Shorter
CAMBER ADJUSTING CAM ASSY
TIE ROD ADJUSTING TUBE
±
REAR SUSPENSION REAR WHEEL ALIGNMENT
27±5
AVENSIS REPAIR MANUAL (RM1018E)
(d) Loosen the camber adjusting cam assy set nut.
(e) Loosen the tie rod adjusting tube set nut.
(f) Adjust the camber and toe±in by turning the adjusting
cam and adjusting tube.
HINT:
Adjust the camber and toe±in to the center of the specified val-
ues as much as possible.
Toe±in:
(Normal package)
Toe±in (total)A + B: 0' \b 6' (0.3  \b 0.1 )
C ± D: 3.0
1.0 mm (0.12
0.04 in.)
(Rough road package)
Toe±in
(total)A + B: 0' \b 6' (0.3  \b 0.1 )
C ± D: 3.0
1.0 mm (0.12
0.04 in.)
Camber:
(Normal package)
Camber
Right±left error±0 ' \b 20' (±0.9  \b 0.3 )
30' (0.5 ) or less
(Rough road package)
Camber
Right±left error±0
' \b 20' (±0.5  \b 0.3 )
30' (0.5 ) or less
(g) Tighten the camber adjusting cam assy set nut.
Torque: 74 N
m (755 kgf
cm, 55 ft
lbf)
(h) Tighten the tie rod adjusting tube set nut. Torque: 56 N
m (571 kgf
cm, 41 ft
lbf)
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G23878
Inner side
Stopper Ring
G23876
G25774
27±30
±
REAR SUSPENSION STABILIZER BAR REAR
AVENSIS REPAIR MANUAL (RM1018E)
5. INSTALL STABILIZER BAR REAR
(a) Install the 2 stabilizer bush rear to each stabilizer bar rear.
HINT:
Install the stabilizer bush rear to the outer side of the stopper
ring on the stabilizer bar.
(b) Install the stabilizer bar rear and 2 rear stabilizer bar bracket No.3 with 2 bolts and 2 nuts.
Torque: 35 N
m (357 kgf
cm, 26 ft
lbf)
6. INSTALL REAR STABILIZER LINK ASSY LH
(a) Install the rear stabilizer link assy LH with the 2 nuts. Torque: 44 N
m (449 kgf
cm, 32 ft
lbf)
HINT:
If the ball joint turns together with the nut, use a hexagon (5 mm)
wrench to hold the stud.
7. INSTALL REAR STABILIZER LINK ASSY RH
HINT:
Install the RH side by the same procedures as the LH side.
8.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
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G21542
G21542
G23879
Matchmarks
27±28
±
REAR SUSPENSION UPPER CONTROL ARM ASSY
AVENSIS REPAIR MANUAL (RM1018E)
(b) Install the upper control arm assy, and temporarily tighten the bolt and nut.
4. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
5.STABILIZE SUSPENSION (See page 27±8)
6. FULLY TIGHTEN UPPER CONTROL ARM ASSY
NOTICE:
Be sure to empty the vehicle when fully tightening the bolt
and nut.
(a) Fully tighten the bolt and nut.Torque: 74 N
m (755 kgf
cm, 55 ft
lbf)
NOTICE:
When instaling the bolt, hold the nut not to rotate.
(b) Align the matchmarks, and fully tighten the nut. Torque: 74 N
m (755 kgf
cm, 55 ft
lbf)
7.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See page 27±4)
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C68609
30±28
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE HUB SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
34. INSTALL FRONT AXLE HUB LH NUT
(a) While applying the brakes, install a new axle hub LH nut. Torque: 216 N
m (2,200 kgf
cm, 159 ft
lbf)
(b) Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
36.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT (See page 26±6)
37. CHECK ABS SPEED SENSOR SIGNAL
(a)ABD WITH EBD SYSTEM (See page 05±699)
(b)ABD WITH EBD & BA & TRC & VSC SYSTEM ( See page 05±756)
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30092±02
D27405SST
Hold
Turn
D27401
Hold
Turn
Nut
Washer
±
DRIVE SHAFT / PROPELLER SHAFT FRONT AXLE LH HUB BOLT
30±29
AVENSIS REPAIR MANUAL (RM1018E)
FRONT AXLE LH HUB BOLT
REPLACEMENT
HINT:

COMPONENTS: See page 30±21

Replace the RH side by the same procedures as the LH side.
1. REMOVE FRONT WHEEL
2.SEPARATE FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
3. REMOVE FRONT DISC
4. REMOVE FRONT AXLE LH HUB BOLT
(a) Using SST and a hammer handle or an equivalent to holdthe axle hub sub±assy LH, remove the LH hub bolt.
SST 09628±10011
5. INSTALL FRONT AXLE LH HUB BOLT
(a) Install a washer and nut to a new LH hub bolt as shown in the illustration.
(b) Using a hammer handle or an equivalent to hold the axle hub sub±assy LH, install the LH hub bolt by tightening the
nut.
6. INSTALL FRONT DISC
7.INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See page 30±22)
8. INSTALL FRONT WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
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G21543
F44820


F45267
30±34
±
DRIVE SHAFT / PROPELLER SHAFTREAR AXLE CARRIER SUB±ASSY LH
AVENSIS REPAIR MANUAL (RM1018E)
19.TEMPORARILY TIGHTEN LOWER CONTROL ARM ASSY LH
(a)Temporarily tighten the lower control arm assy with the
nut.
Temporarily tighten Torque:
7 ± 13 N
m (71 ± 133 kgf
cm, 5.1 ± 9.6 ft
lbf)
20.CONNECT PARKING BRAKE CABLE ASSY NO.3
(a)Connect the parking brake cable assy No.3 to the backing plate.
21.INSTALL PARKING BRAKE SHOE LEVER LH (See page 33±14)
22.INSTALL PARKING BRAKE SHOE KIT (See page 33±14) SST 09718±00010
23.INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET (See page 33±14)
24.INSTALL PARKING BRAKE ADJUSTER KIT (See page 33±14)
25.CHECK PARKING BRAKE INSTALLATION (See page 33±14)
26.INSPECT BEARING BACKLASH (See page 30±2)
27.INSPECT AXLE HUB DEVIATION (See page 30±2)
28. INSTALL REAR DISC
29.ADJUST PARKING BRAKE SHOE CLEARANCE (See page 33±14)
30. INSTALL REAR DISC BRAKE CALIPER ASSY LH
(a) Install the rear disc brake caliper with the 2 bolts. Torque: 47 N
m (475 kgf
cm, 34 ft
lbf)
31. CONNECT SKID CONTROL SENSOR WIRE
(a) Connect the skid control sensor wire with the bolt. Torque: 5.0 N
m (51 kgf
cm, 44 in.
lbf)
(b) Connect the connector.
HINT:
Do not twist the sensor wire when installing the sensor.
32. INSTALL REAR WHEEL Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
33.STABILIZE SUSPENSION (See page 27±8)
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