transmission oil TOYOTA AVENSIS 2003 Service Repair Manual

022L4±02
02±36
±
PREPARATION AUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANS
PREPARATION
SST
07110±58060Air Conditioner Service Tool SetTRANSMISSION CONTROL CABLE
ASSY
(07117±58060)Refrigerant Drain Service ValveTRANSMISSION CONTROL CABLE
ASSY
(07117±58070)T±JointTRANSMISSION CONTROL CABLE
ASSY
(07117±58080)Quick Disconnect AdapterTRANSMISSION CONTROL CABLE
ASSY
(07117±58090)Quick Disconnect AdapterTRANSMISSION CONTROL CABLE
ASSY
(07117±78050)Refrigerant Charging GaugeTRANSMISSION CONTROL CABLE
ASSY
(07117±88060)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
(07117±88070)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
(07117±88080)Refrigerant Charging HoseTRANSMISSION CONTROL CABLE
ASSY
09023±12700Union Nut Wrench 17mmAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
09308±00010Oil Seal PullerFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09316±60011Transmission & Transfer Bearing
ReplacerFRONT DIFFERENTIAL OIL
SEAL(U241E)
http://vnx.su

±
PREPARATION AUTOMATIC TRANSMISSION / TRANS
02±37
AVENSIS REPAIR MANUAL (RM1018E)
(09316±00011)Replacer PipeFRONT DIFFERENTIAL OIL
SEAL(U241E)
09350±32014TOYOTA Automatic Transmission
Tool SetTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32010)One±way Clutch Test ToolTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09351±32020)Stator StopperTORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
09520±01010Drive Shaft Remover AttachmentAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09520±24010Differential Side Gear Shaft
PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09520±32040)Shocker SetAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09628±62011Boll Joint PullerAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09649±17010Steering Knuckle ToolFRONT DIFFERENTIAL OIL
SEAL(U241E)
09726±27012Front Suspension Arm Bushing
Remover & ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
http://vnx.su

02±38
±
PREPARATION AUTOMATIC TRANSMISSION / TRANS
AVENSIS REPAIR MANUAL (RM1018E)
(09726±02041)ReplacerFRONT DIFFERENTIAL OIL
SEAL(U341E)
09930±00010Drive Shaft Nut ChiselAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
(09951±07150)Handle 150FRONT DIFFERENTIAL OIL
SEAL(U241E)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(U341E)
Recomended Tools
09011±12301Socket Wrench 30 mmAUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09040±00011Hexagon Wrench SetAUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(09043±20100)Socket Hexagon Wrench 10AUTOMATIC TRANSAXLE
ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
TRANSMISSION VALVE BODY
ASSY(U341E)
TRANSMISSION WIRE(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
09042±00010Torx Socket T30TRANSMISSION CONTROL CABLE
ASSY
http://vnx.su

02±10
±
PREPARATION ENGINE MECHANICAL
AVENSIS REPAIR MANUAL (RM1018E)
09249±63010Torque Wrench AdaptorFAN AND GENERATOR V
BELT(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
FAN AND GENERATOR V
BELT(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
09268±21010Fuel Hose PullerCYLINDER HEAD
GASKET(1ZZ±FE/3ZZ±FE)
09268±46021Nozzle Holder Retaining Nut
WrenchPARTIAL ENGINE ASSY(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
09301±00210Clutch Guide ToolPARTIAL ENGINE ASSY(1CD±FTV)
PARTIAL ENGINE
ASSY(1ZZ±FE/3ZZ±FE)
09301±00220Clutch Guide ToolENGINE REAR OIL SEAL(1CD±FTV)
09316±60011Transmission & Transfer Bearing
ReplacerCRANKSHAFT SEAL(1CD±FTV)
(09316±00011)Replacer PipeCRANKSHAFT SEAL(1CD±FTV)
09330±00021Companion Flange Holding ToolPARTIAL ENGINE ASSY(1AZ±FE)
CHAIN SUB±ASSY(1AZ±FE)
CYLINDER HEAD GASKET(1AZ±FE)
ENGINE REAR OIL SEAL(1AZ±FE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FE)
PARTIAL ENGINE ASSY(1AZ±FSE)
CHAIN SUB±ASSY(1AZ±FSE)
CYLINDER HEAD
GASKET(1AZ±FSE)
ENGINE REAR OIL SEAL(1AZ±FSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZ±FSE)
TIMING BELT(1CD±FTV)
CAMSHAFT(1CD±FTV)
CYLINDER HEAD
GASKET(1CD±FTV)
CRANKSHAFT SEAL(1CD±FTV)
ENGINE REAR OIL SEAL(1CD±FTV)
PARTIAL ENGINE ASSY(1CD±FTV)
http://vnx.su

022K9±01
02±20
±
PREPARATION LUBRICATION
AVENSIS REPAIR MANUAL (RM1018E)
LUBRICATION
PREPARATION
SST
09023±12900Union Nut Wrench 19mmOIL PUMP ASSY(1AZ±FSE)
09032±00100Oil Pan Seal CutterOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
09213±54015Crankshaft Pulley Holding ToolOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
OIL PUMP ASSY(1CD±FTV)
(90105±08076)BoltOIL PUMP ASSY(1CD±FTV)
(91651±60855)BoltOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09223±46011Crankshaft Front Oil Seal
ReplacerOIL PUMP ASSY(1CD±FTV)
09228±06501Oil Filter WrenchOIL FILTER SUB±ASSY(1AZ±FE)
OIL FILTER SUB±ASSY(1AZ±FSE)
OIL FILTER
SUB±ASSY(1ZZ±FE/3ZZ±FE)
09228±10002Oil Filter WrenchOIL FILTER SUB±ASSY(1CD±FTV)
09249±63010Torque Wrench AdaptorOIL PUMP ASSY(1AZ±FE)
OIL PUMP ASSY(1AZ±FSE)
09316±60011Transmission & Transfer Bearing
ReplacerOIL PUMP ASSY(1CD±FTV)
(09316±00011)Replacer PipeOIL PUMP ASSY(1CD±FTV)
(09316±00021)Replacer ºAºOIL PUMP ASSY(1CD±FTV)
http://vnx.su

022KY±01
02±40
±
PREPARATION MANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
MANUAL TRANSMISSION/TRANSAXLE
PREPARATION
SST
09023±00100Union Nut Wrench 10 mmMANUAL TRANSAXLE
ASSY(1CD±FTV)
09023±12700Union Nut Wrench 17mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
09308±00010Oil Seal PullerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±01010Drive Shaft Remover AttachmentMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09520±24010Differential Side Gear Shaft
PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09520±32040)Shocker SetMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09554±14010Differential Oil Seal ReplacerFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
09608±10010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)
http://vnx.su

±
PREPARATION MANUAL TRANSMISSION/TRANSAXLE
02±41
AVENSIS REPAIR MANUAL (RM1018E)
09608±32010Steering Knuckle Oil Seal
ReplacerFRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09628±62011Boll Joint PullerMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09670±00010Front Crossmember Guide ToolMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
09930±00010Drive Shaft Nut ChiselMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
09950±70010Handle SetFRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(09951±07200)Handle 200FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
Recomended Tools
09011±12301Socket Wrench 30 mmMANUAL TRANSAXLE
ASSY(1AZ±FE/1AZ±FSE)
MANUAL TRANSAXLE
ASSY(1CD±FTV)
MANUAL TRANSAXLE
ASSY(1ZZ±FE/3ZZ±FE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
http://vnx.su

02±42
±
PREPARATION MANUAL TRANSMISSION/TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
ItemCapacityClassification
C50, C250
Manual Transaxle oil
(w/ Differential oil)
1.9 litters (2.0 US qts, 1.7 Imp. qts)API GL±4 or GL±5
SAE 75W±90
E354, E357
Manual Transaxle oil
(w/ Differential oil)
2.5 litters (2.6 US qts, 2.2 Imp. qts)API GL±4 or GL±5
SAE 75W±90
http://vnx.su

030A9±10
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
03±45
AVENSIS REPAIR MANUAL (RM1018E)
AUTOMATIC TRANSMISSION / TRANSAXLE
SERVICE DATA
U341E (RHD)
Line pressure (Wheel locked)
Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
Shift schedule
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U341E (LHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
370 ± 410 kPa (3.8 ± 4.2 kgf cm2, 54 ± 60 psi)
540 ± 640 kPa (5.5 ± 6.5 kgf cm2, 78 ± 92 psi)
1,110 ± 1,230 kPa (11.3 ± 12.5 kgf cm
2, 161 ± 178 psi)
1,700 ± 1,810 kPa (17.3 ± 18.5 kgf cm2, 246 ± 263 psi)
Engine stall revolution D and R range2,400
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side2.7
0.5 mm (0.106
0.020 in.)
0
0.5 mm (0
0.020 in.)
http://vnx.su

03±46
±
SERVICE SPECIFICATIONS AUTOMATIC TRANSMISSION / TRANSAXLE
AVENSIS REPAIR MANUAL (RM1018E)
Shift schedule
D range
(Throttle valve fully opened) 1

2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
119 ± 127 km/h (74 ± 79 mph)
70 ± 74 km/h (43 ± 46 mph)
9 ± 12 km/h (6 ± 7 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 103 km/h (60 ± 64 mph)
9 ± 12 km/h (6 ± 7 mph)
96 ± 103 km/h (60 ± 64 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
Shift schedule(When kick down switch turns ON)
D range
(Throttle valve fully opened) 1
2
2
3
3
4
4
3
3
2
2
1
(Throttle valve fully closed) 3
4
4
3
2 range
(Throttle valve fully opened) 1
2
3
2
2
1
L range
(Throttle valve fully opened) 3
2
2
1
53 ± 59 km/h (33 ± 37 mph)
100 ± 108 km/h (62 ± 67 mph)
156 ± 165 km/h (97 ± 103 mph)
151 ± 159 km/h (94 ± 99 mph)
91 ± 99 km/h (57 ± 62 mph)
43 ± 47 km/h (27 ± 29 mph)
36 ± 40 km/h (22 ± 25 mph)
31 ± 35 km/h (19 ± 22 mph)
53 ± 59 km/h (33 ± 37 mph)
96 ± 104 km/h (60 ± 65 mph)
43 ± 47 km/h (27 ± 29 mph)
96 ± 104 km/h (60 ± 65 mph)
48 ± 52 km/h (30 ± 32 mph)
Lock±up point Throttle valve opening 5 %
O/D gear Lock±up ON
Lock±up OFF
3rd gear (3 position only) Lock±up ON
Lock±up OFF
67 ± 71 km/h (42 ± 44 mph)
61 ± 66 km/h (38 ± 41 mph)
114 ± 123 km/h (71 ± 76 mph)
109 ± 117 km/h (67 ± 73 mph)
U241E (1AZ±FSE) (RHD)
Line pressure (Wheel locked) Engine idlingD range
R range
AT stall (Throttle valve fully opened) D range
R range
372 ± 412 kPa (3.8 ± 4.2 kgf cm2, 53 ± 60 psi)
672 ± 742 kPa (6.9 ± 7.6 kgf cm2, 97 ± 108 psi)
931 ± 1,031 kPa (9.5 ± 10.5 kgf cm
2, 135 ± 150 psi)
1,768 ± 1,968 kPa (18.0 ± 20.1 kgf cm2, 256 ± 285 psi)
Engine stall revolution D and R range2,550
150 rpm
Time lag N
D range
N
R rangeLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed
(A/C OFF) N range
650
50 rpm
Drive plate runout Max.
Torque converter clutch runout Max.0 20 mm (0.0079 in.)
0 30 mm (0.0118 in.)
Differential oil seal drive in depthLH side
RH side0
0.5 mm (0
0.020 in.)
0
0.5 mm (0
0.020 in.)
http://vnx.su