clutch TOYOTA AYGO 2014 (in English) User Guide

271
4-3. Do-it-yourself maintenance
4
Maintenance and care
AYGO_WE_99G80E
Clutch pedal (vehicles with a manual transmission)
About the free play of the clutch pedal
If the free play is less than 5 mm (0.19 in.), take your vehicle to any autho-
rized Toyota dealer or repairer, or another duly qualified professional to
adjust the clutch pedal free play.
The clutch pedal’s normal free play
P. 354
Please confirm if the free play of the clutch pedal is within standard
levels.
Check the pedal free play.
Pedal height
Pedal free play

314 5-2. Steps to take in an emergency
AYGO_WE_99G80EThe following warning indicates the possibility of damage to the
vehicle that may lead to an accident. Immediately stop the vehicle
in a safe place and take the specified steps to correct the sus-
pected problem.
Immediately stop the vehicle in a safe place and take the specified
steps to correct the suspected problem.
Warning lightWarning light/DetailsCorrection procedure
(Comes on)
(If equipped)Multi-mode manual trans-
mission warning light
Indicates a malfunction in
the multi-mode manual
transmission system. Have the system checked
by any authorized Toyota
dealer or repairer, or
another duly qualified and
equipped professional.
Multi-mode manual trans-
mission warning light
(warning buzzer)
Indicates a malfunction in
the multi-mode manual
transmission system and
that the clutch has become
hot due to excessive load. Pull over and shift the shift
lever to N. Wait for about 15
minutes for the clutch to
cool down. Have the system
checked by any authorized
Toyota dealer or repairer, or
another duly qualified and
equipped professional.
Warning lightWarning light/DetailsCorrection procedure
(Flashes)
(If equipped)Heat clutch warning light
(warning buzzer)
Indicates that the clutch
has become hot, but does
not indicate a malfunction
in the multi-mode manual
transmission system.Pull over and shift the shift
lever to N. Wait for about 15
minutes for the clutch to
cool down.

5
315 5-2. Steps to take in an emergency
When trouble arises
AYGO_WE_99G80E
Have the vehicle inspected immediately.
Failure to investigate the cause of the following warnings may lead to
the system operating abnormally and possibly cause an accident.
Have the vehicle inspected by any authorized Toyota dealer or
repairer, or another duly qualified and equipped professional immedi-
ately.
To prevent the clutch from overheating
Do not use the accelerator pedal or starting assist system to hold the
vehicle on a hill.
On an uphill incline, observe the following whenever possible:
• Maintain a safe distance from the vehicle ahead and avoid unneces-
sary starting off and stopping.
• Avoid using E mode on an uphill slope. This will help to avoid unneces-
sary gear changes.
Warning lightWarning light/Details
Malfunction indicator lamp
Indicates a malfunction in:
• The electronic engine control system;
• The electronic throttle control system;
• The electronic multi-mode manual transmission control
system (if equipped); or
• The emission control system.
(Flashes)SRS warning light
Indicates a malfunction in:
• The SRS airbag system; or
• The seat belt pretensioner system.
ABS warning light
Indicates a malfunction in:
• The ABS; or
• The brake assist system (vehicles with VSC system).
Electric power steering warning light (if equipped)
Indicates a malfunction in the EPS system.

354 6-1. Specifications
AYGO_WE_99G80E
Clutch
Brakes
*1: Minimum pedal clearance when depressed with a force of 490 N (50 kgf,
110 lbf) while the engine is running
*2: Parking brake lever travel when pulled up with a force of 196 N (20 kgf, 44
lbf)
Steering
NOTICE
Manual transmission gear oil
Please be aware that depending on the particular characteristics of the gear
oil used or the operating conditions, idle sound, shift feeling and/or fuel effi-
ciency may be different or affected. Toyota recommends to use “TOYOTA
Genuine Manual Transmission Gear Oil LV” to achieve optimal performance.
Pedal free play 18  28 mm (0.7  1.1 in.)
Pedal clearance*1
Left-hand drive vehicles:
84 mm (3.3 in.)
Right-hand drive vehicles:
77 mm (3.0 in.)
Pedal free play 1  6 mm (0.04  0.24 in.)
Parking brake lever travel *25  8 clicks
Fluid type SAE J1704 or FMVSS No.116 DOT 4
Free play Less than 30 mm (1.2 in.)

371 What to do if...
AYGO_WE_99G80EInstrument cluster
Warning lights
P. 3 1 2P. 315
P. 3 1 3P. 315
P. 3 1 3P. 315
P. 3 1 3P. 316
P. 3 1 3P. 316
P. 3 1 4P. 316
P. 3 1 4P. 316
P. 3 1 5
*: The light flashes to indicate a malfunction.
Brake system warning
lightSRS warning light*
Charging system warn-
ing lightABS warning light
Low engine oil pressure
warning lightElectric power steering
warning light
High engine coolant tempera-
ture warning light“VSC” warning light
“STOP” warning light*Low fuel level warning
light
Multi-mode manual transmis-
sion warning lightDriver’s seat belt
reminder light
Heat clutch warning
light
*
Front passenger’s seat belt
reminder light
Malfunction indicator
lamp