Motor TOYOTA CAMRY 1999 Service User Guide

AC0M1±01
AC±36
± AIR CONDITIONINGBLOWER UNIT
2518 Author: Date:
DISASSEMBLY
1. REMOVE BLOWER MOTOR
Remove the 3 screws and blower motor.
2. REMOVE BLOWER RESISTOR
Remove the 2 screws and blower resistor.

AC221±01
N20295
N16762
21
N20295
± AIR CONDITIONINGBLOWER MOTOR
AC±63
2545 Author: Date:
BLOWER MOTOR
INSPECTION
1. REMOVE GLOVE COMPARTMENT
(See page BO±75)
2. REMOVE BLOWER MOTOR
(a) Disconnect the connector.
(b) Remove the 3 screws and blower motor.
3. INSPECT BLOWER MOTOR OPERATION
Connect the positive (+) lead from the battery to terminal 2 and
the negative (±) lead to terminal 1, then check that the motor op-
erations smoothly.
If operation is not as specified, replace the blower motor.
4. INSTALL BLOWER MOTOR
(a) Install the blower motor with the 3 screws.
(b) Connect the connector.
5. INSTALL GLOVE COMPARTMENT
(See page BO±81)

AC223±01
N20287
N20278
Z19151
DEF.FOOT/DEF.
FOOT BI±LEVEL
FACE
1
2
3
4 5 6
736°
0 ± 2.5° 36° 40°53°
± AIR CONDITIONINGAIR OUTLET SERVOMOTOR
AC±65
2547 Author: Date:
AIR OUTLET SERVOMOTOR
INSPECTION
1. REMOVE NO. 1 LOWER INSTRUMENT PANEL
2. REMOVE LH INSTRUMENT LOWER PANEL
(See page BO±75)
3. REMOVE SERVOMOTOR
(a) Release the claw and pull out the plate.
(b) Disconnect the connector.
(c) Remove the 3 screws and servomotor.
4. INSPECT SERVOMOTOR OPERATION
(a) Connect the positive (+) lead from the battery to terminal
6 and the negative (±) lead to terminal 7.
(b) Connect the negative (±) lead from the battery to each ter-
minal and check that the shaft rotates at each position, as
shown in the illustration.
Connected terminalPosition
5DEF.
4FOOT/DEF.
3FOOT
2B/L
1FACE
If operation is not as specified, replace the servomotor.

N20278
N20287
N20245
Pin
Pin AC±66
± AIR CONDITIONINGAIR OUTLET SERVOMOTOR
2548 Author: Date:
5. INSTALL SERVOMOTOR
(a) Install servomotor with the 3 screws.
(b) Connect he connector.
(c) Install the plate, then restraint the claw.
(d) Insert the drain of plate to the lever pin.
6. INSTALL LH INSTRUMENT LOWER PANEL
7. INSTALL NO. 1 LOWER INSTRUMENT PANEL
(See page BO±81)

AC0N6±02
N20290
21
A AC±74
± AIR CONDITIONINGCONDENSER FAN
2556 Author: Date:
CONDENSER FAN
ON±VEHICLE INSPECTION
1. INSPECT CONDENSER FAN OPERATION
Inspect the fan operation, as shown in the chart below.
Test conditions:

Ignition switch ON

Blower speed control switch position ºHIº

A/C switch ON
ConditionFan operation (Fan speed)
Engine coolant temperature
83°C (181°F) or belowNot rotate
Engine coolant temperature
98°C (208°F) or aboveRotate
Refrigerant pressure is less than
1,520 kPa (15.5 kgf/cm2, 220 psi)Not rotate (Low Speed)
Refrigerant pressure is 1,520 kPa
(15.5 kgf/cm2, 220 psi) or aboveRotate (High Speed)
If operation is not as specified, proceed next inspection.
2. INSPECT CONDENSER FAN MOTOR OPERATION
(a) Disconnect the fan connector.
(b) Connect the battery and ammeter to the connector, as
shown in the illustation.
(c) Check that the fan rotates smoothly, and then check that
the reading on the ammeter.
Specified amperage: 10.1 ± 1.8 A at 20 °C (68 °F)

If operation is not as specified, replace the fan mo-
tor.

If operation is as specified, check the pressure
switch, cooling fan relays and engine coolant temp.
switch.

AC0N7±02
Z19147
Upper Radiator Hose
Fan Condenser Fan Connector
Fan Motor Condenser Fan

Non±reusable partFan Shroud

Clip
± AIR CONDITIONINGCONDENSER FAN
AC±75
2557 Author: Date:
COMPONENTS

AC0N9±02
P19301
Protrusion
± AIR CONDITIONINGCONDENSER FAN
AC±77
2559 Author: Date:
DISASSEMBLY
1. REMOVE FAN
Remove the clip and fan.
NOTICE:
When removing the clip and fan, do not apply too much
force to the motor shaft. And do not scratch the motor
shaft.
HINT:
Install a new clip from the side opposite the protrusion on the
fan.
2. REMOVE FAN MOTOR
(a) Disconnect the lead wire from the fan shroud.
(b) Remove the 3 screws and fan motor.

± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±5
2225 Author: Date:
Dome light does not light up.
1. Bulb
2. Dome Light
3. Wire Harness±
BE±32
±
Map Light does not light up.
1. Bulb
2. Map Light
3. Wire Harness±
BE±32
±
Luggage compartment light does not light up.
1. Bulb
2. Luggage compartment door courtesy switch
3. Wire Harness±
BE±32
±
BACK±UP LIGHT SYSTEM
SymptomSuspect AreaSee page
Back±Up Light does not light up.
1. GAUGE Fuse (I/P J/B No.1)
2. Ignition Switch
3. Wire Harness
4. Bulb±
BE±14
±
±
Back±Up Light remains always ON.
1. Back±Up Light Switch (M/T)
2. Park/Neutral Position Switch (A/T) (A140E)
(A541E)
3. Wire HarnessBE±35
DI±424
DI±479
±
Only one light does not light up.1. Bulb
2. Wire Harness±
±
STOP LIGHT SYSTEM
SymptomSuspect AreaSee page
Stop light does not light up.
1. STOP Fuse (I/P J/B No.1)
2. Stop Light Switch
3. Wire Harness±
BE±37
±
Only one light always lights up.1. Wire Harness±
Only one light does not light.1. Bulb
2. Wire Harness±
±
WIPER AND WASHER SYSTEM
*
1: Inspect wiper arm and blade set position
SymptomSuspect AreaSee page
Wiper and washers do not operate.
1. WIPER Fuse (I/P J/B No.1)
2. Wiper Switch
3. Wiper Motor
4. Wire Harness±
BE±40
BE±40
±
Wipers do not operate in LO or HI.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate in INT.
1. Wiper Switch
2. Wiper Motor
3. Wire HarnessBE±40
BE±40
±
Washer motor does not operate.
1. Washer Switch
2. Washer Motor
3. Wire HarnessBE±40
BE±40
±
Wipers do not operate when washer switch in ON.1. Washer Motor
2. Wire HarnessBE±40
±

BE±8
± BODY ELECTRICALBODY ELECTRICAL SYSTEM
2228 Author: Date:
Shift indicator lights do not light up.
1. Bulb
2. Meter Circuit Plate
3. Park/Neutral Position Switch (A140E)
(A541E)
4. Wire Harness±
BE±46
DI±424
DI±479
±
Only one shift indicator does not light up.1. Bulb
2. Meter Circuit Plate±
BE±46
Malfunction indicator light does not light up.
1. Bulb
2. ECM
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
SLIP indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
TRAC OFF indicator light does not light up.
1. Bulb
2. Traction ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Security indicator light does not light up.
1. Bulb
2. Security ECU
3. Meter Circuit Plate
4. Wire Harness±
±
BE±46
±
Indicator lights do not light up. (Except Turn, Hi±beam and
security)1. GAUGE Fuse (I/P J/B No.1)
2. Wire Harness±
±
DEFOGGER SYSTEM
SymptomSuspect AreaSee page
All defogger systems do not operate.
1. DEFOG M±Fuse (I/P J/B No.1)
2. HTR Fuse (I/P J/B No.1)
3. Defogger Relay (I/P J/B No.1)
4. Defogger Switch
5. Wire Harness±
±
BE±56
BE±56
±
Rear window defogger does not operate.
1. Defogger Wire
2. Choke Coil
3. Wire HarnessBE±56
±
±
Mirror defogger does not operate.
1. MIR/HTR Fuse (I/P J/B No.1)
2. Mirror Defogger
3. Wire Harness±
BE±56
±
POWER WINDOW CONTROL SYSTEM
SymptomSuspect AreaSee page
Power window does not operate (ALL).
(Power Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Power window does not operate (ALL).
(Power Door Lock is normal)1. Ignition Switch
2. Power Window Master Switch
3. Wire HarnessBE±14
BE±60
±
ºOne Touch Power Window Systemº does not operate.1. Power Window Master SwitchBE±60
Only one window glass does not move.
1. Power Window Master Switch
2. Power Window Switch
3. Power Window Motor
4. Wire HarnessBE±60
BE±60
BE±60
±
ºWindow Lock Systemº does not operate.1. Power Window Master SwitchBE±60

± BODY ELECTRICALBODY ELECTRICAL SYSTEM
BE±9
2229 Author: Date:
ºWindow Lock Illuminationº does not light up.1. Power Window Master SwitchBE±60
Key±off power window does not operate.
1. GAUGE Fuse (I/P J/B No.1)
2. Integration Relay (I/P J/B No.1)
3. Ignition Switch
4. Door Courtesy Switch
5. Wire Harness±
BE±60
BE±14
BE±32
±
POWER DOOR LOCK CONTROL SYSTEM
SymptomSuspect AreaSee page
ºDoor lock systemº does not operate at all.
1. POWER M±Fuse (I/P J/B No.1)
2. CIG Fuse (I/P J/B No.1)
3. DOOR Fuse (I/P J/B No.1)
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
±
±
BE±70
±
Door lock system does not operate by manual switch.
1. Power Window Master Switch
2. Door Lock Manual Switch
3. Integration Relay (I/P J/B No.1)
4. Wire HarnessBE±60
BE±70
BE±70
±
Door lock system does not operate by door key.
1. Door Key Lock and Unlock Switch
2. Integration Relay (I/P J/B No.1)
3. Wire Harness
4. Door Lock Link DisconnectedBE±70
BE±70
±
±
Fault in 2±Operation unlock function of Driver's side door key lock
and unlock switch.1. Door Key Lock and Unlock Switch
2. Integration Relay (I/P J/B No.1)
3. Wire HarnessBE±70
BE±70
±
Fault in key confine prevention operate.
1. Integration Relay (I/P J/B No.1)
2. Key Unlock Warning Switch
3. Door Courtesy Switch
4. Wire HarnessBE±70
BE±14
BE±32
±
Only one door lock does not operate.1. Door Lock Motor
2. Wire HarnessBE±70
±
SLIDING ROOF SYSTEM
SymptomSuspect AreaSee page
Sliding roof system does not operate.
(Door Lock does not operate)1. POWER M±Fuse (I/P J/B No.1)
2. Power Main Relay (I/P J/B No.1)
3. Wire Harness±
BE±60
±
Sliding roof system does not operate.
(Door Lock is normal)
1. Ignition Switch
2. Sliding Roof Control Relay and Switch
3. Sliding Roof Motor and Limit Switch
4. Wire HarnessBE±14
BE±74
BE±74
±
Sliding roof system operates abnormally.
1. Sliding Roof Control Relay and Switch
2. Sliding Roof Motor and Limit Switch
3. Wire HarnessBE±74
BE±74
±
Sliding roof system stops operation half way.
(Stones of foreign material trapped in motor assembly)1. Sliding Roof Control Relay and Switch
2. Sliding Roof Motor and Limit Switch
3. Wire HarnessBE±74
BE±74
±
ºKey±off Sliding Roofº operation does not operate.
1. DOME Fuse (E/G Room J/B No.2)
2. GAUGE Fuse (I/P J/B No.1)
3. Ignition Switch
4. Integration Relay (I/P J/B No.1)
5. Wire Harness±
±
BE±14
BE±14
±