TOYOTA CAMRY 1999 Service Repair Manual

A02590TurnHold
S05612
SST
S05591
S05944
S05614
EM±20
± ENGINE MECHANICAL (5S±FE)TIMING BELT
1192 Author: Date:
(2) After aligning the matchmark, hold the timing belt.
And turn the crankshaft pulley counterclockwise,
and align its groove with timing mark º0º of the No.1
timing belt cover.
(b) Remove the pulley bolt.
(c) Using SST, remove the pulley.
SST 09950±50012 (09951±05010, 09952±05010,
09953±05010, 09953±05020, 09954±05020,
09954±05010)
HINT:

Either of 2 types of pulley may be used, each with its own
bolt size, type A(09954±05020) and type B
(09954±05010).

When re±using timing belt:
Remove the pulley without turning it.
14. REMOVE NO.1 TIMING BELT COVER
(a) Disconnect the crankshaft position sensor wire from the
clamp on the timing belt cover.
(b) Disconnect the clamp of the crankshaft position sensor
wire from the timing belt cover.
(c) Remove the 4 bolts and timing belt cover.
15. REMOVE TIMING BELT GUIDE
16. REMOVE TIMING BELT
HINT:
When re±using timing belt:
Draw a direction arrow on the timing belt (in the direction of en-
gine revolution), and place matchmarks on the timing belt and
crankshaft timing pulley.
17. REMOVE NO.1 IDLER PULLEY AND TENSION
SPRING
Remove the bolt, pulley and tension spring.
18. REMOVE NO.2 IDLER PULLEY
Remove the bolt and pulley.

S05579
SST
S05575
SST
± ENGINE MECHANICAL (5S±FE)TIMING BELT
EM±21
1193 Author: Date:
19. REMOVE CRANKSHAFT TIMING PULLEY
If the pulley cannot be removed by hand, use SST to remove
the timing pulley.
SST 09950±50012 (09951±05010, 09952±05010,
09953±05010, 09953±05020, 09954±05010)
NOTICE:
Do not scratch the angle sensor of the timing pulley.
20. REMOVE OIL PUMP PULLEY
(a) Using SST, loosen the pulley nut.
SST 09960±10010 (09962±01000, 09963±00500)
(b) Remove the nut and pulley.

EM085±03
EM3336
No!
S01519
Turn
Seal
P15243Free Length EM±22
± ENGINE MECHANICAL (5S±FE)TIMING BELT
1194 Author: Date:
INSPECTION
1. INSPECT TIMING BELT
NOTICE:

Do not bend, twist or turn the timing belt inside out.

Do not allow the timing belt to come into contact with
oil, water or steam.

Do not utilize timing belt tension when installing or re-
moving the mounting bolt of the camshaft timing
pulley.
If there are any defects as shown in the illustration, check these
points:
(a) Premature parting

Check for proper installation.

Check the timing cover gasket for damage and
proper installation.
(b) If the belt teeth are cracked or damaged, check to see if
either camshaft or water pump is locked.
(c) If there is noticeable wear or cracks on the belt face,
check to see if there are nicks on the side of the idler
pulley lock.
(d) If there is wear or damage on only one side of the belt,
check the belt guide and the alignment of each pulley.
(e) If there is noticeable wear on the belt teeth, check the tim-
ing cover for damage and check gasket has been
installed correctly and for foreign material on the pulley
teeth.
If necessary, replace the timing belt.
2. INSPECT IDLER PULLEYS
(a) Visually check the seal portion of the idler pulley for oil
leakage.
If leakage is found, replace the idler pulley.
(b) Check that the idler pulley turns smoothly.
If necessary, replace the idler pulley.
3. INSPECT TENSION SPRING
(a) Measure the free length of tension spring.
Free length: 42.0 mm (1.654 in.)
If the free length is not as specified, replace the tension spring.
(b) Measure the tension of the tension spring at the specified
installed length.
Installed tension (at 50.5 mm (1.988 in.)):
32 ± 37 N (3.25 ± 3.75 kgf, 7.2 ± 8.3 lbf)
If the installed tension is not as specified, replace the tension
spring.

EM086±04
S05576
SST
S05577
Angle
Sensor
Inward
S05571
35 mm
S05616
42 mm
S05926
Pry
Move
± ENGINE MECHANICAL (5S±FE)TIMING BELT
EM±23
1195 Author: Date:
INSTALLATION
1. INSTALL OIL PUMP PULLEY
(a) Align the cutouts of the pulley and shaft, and slide on the
pulley.
(b) Using SST, install the pulley nut.
SST 09960±10010 (09962±01000, 09963±00500)
Torque: 24 N´m (245 kgf´cm, 18 ft´lbf)
2. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of the
pulley.
(b) Slide on the timing pulley, facing the angle sensor inward.
NOTICE:
Do not scratch the angle sensor of the timing pulley.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the pulley with the bolt.
Torque: 42 N´m (425 kgf´cm, 31 ft´lbf)
HINT:
Use the 35 mm (1.38 in.) long bolt.
(b) Check that the idler pulley moves smoothly.
4. TEMPORARILY INSTALL NO.1 IDLER PULLEY AND
TENSION SPRING
(a) Align the bracket pin hole with the pivot pin.
(b) Install the pulley with the bolt. Do not tighten the bolt yet.
HINT:
Use the 42 mm (1.65 in.) long bolt.
(c) Install the tension spring.
(d) Pry the pulley toward the left as far as it will go, and tighten
the bolt.
(e) Check that the idler pulley moves smoothly.

S05574
S05944
S05578
P25230Length = 660 mm (25.98 in.) EM±24
± ENGINE MECHANICAL (5S±FE)TIMING BELT
1196 Author: Date:
5. TEMPORARILY INSTALL TIMING BELT
NOTICE:
The engine should be cold.
(a) Using the crankshaft pulley bolt, turn the crankshaft and
align the timing marks of the crankshaft timing pulley and
oil pump body.
(b) Remove any oil or water on the crankshaft pulley, oil
pump pulley, water pump pulley, No.1 idler pulley and
No.2 idler pulley, and keep them clean.
(c) Install the timing belt on the crankshaft timing pulley, oil
pump pulley, No.1 idler pulley, water pump pulley and
No.2 idler pulley.
HINT:
When re±using timing belt:
Align the points marked during removal, and install the belt with
the arrow pointing in the direction of engine revolution.
6. INSTALL TIMING BELT GUIDE
Install the guide, facing the cup side outward.
7. INSTALL NO.1 TIMING BELT COVER
(a) Check that the timing belt cover gasket has no cracks or
peeling, etc.
If the gasket has cracks or peeling, etc., replace it using these
steps:
(1) Using a screwdriver and gasket scraper, remove all
the old gasket material.
(2) Thoroughly clean all components to remove all the
loose material.
(3) Remove the backing paper from a new gasket and
install the gasket evenly to the part of the timing belt
cover shaded black in the illustration.
(4) After installing the gasket, press down on it so that
the adhesive firmly sticks to the timing belt cover.

A02591
S05588
SSTSST
S05592
SST
SST
Fulcrum
Length
S05587
Turn
± ENGINE MECHANICAL (5S±FE)TIMING BELT
EM±25
1197 Author: Date:
(b) Install the timing belt cover with the 4 bolts.
(c) Install the clamp of the crankshaft position sensor wire to
the timing belt cover.
(d) Install the crankshaft position sensor wire to the clamp on
the timing belt cover.
8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the pulley,
and slide on the pulley.
(b) Using SST (and bolt), install the pulley bolt.
SST 09213±54015 (91651±60855),09330±00021
Torque: 108 N´m (1,100 kgf´cm, 80 ft´lbf)
HINT:
Either of 2 types of pulley may be used, each with its own bolt
size, type A (91651±60855) and type B
(part No. 91121±40665).
9. INSTALL CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin groove of
the pulley, and slide on the timing pulley.
(b) Using SST, install the pulley bolt.
SST 09249±63010, 09960±10010 (09962±01000,
09963±01000)
Torque:
54 N´m (550 kgf´cm, 40 ft´lbf)
37 N´m (380 kgf´cm, 27 ft´lbf) for use with SST
HINT:
Use a torque wrench with a fulcrum length of 340 mm (13.39
in.).
10. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with timing
mark º0º of the No.1 timing belt cover.

S05594
SST
A02592
S05582
S05931
S05581
Loosen EM±26
± ENGINE MECHANICAL (5S±FE)TIMING BELT
1198 Author: Date:
(b) Using SST, turn the camshaft, and align the hole of the
camshaft timing pulley with the timing mark of the bearing
cap.
SST 09960±10010 (09962±01000, 09963±01000)
11. CONNECT TIMING BELT TO CAMSHAFT TIMING
PULLEY
HINT:

When re±using timing belt:
Check that the matching marks of the timing belt and the
No.1 timing belt cover meet.
If the matchmark does not align, shift the meshing of the timing
belt and crankshaft timing pulley until they align.
(See page EM±17)

When re±using timing belt:
Align the matchmarks of the timing belt and camshaft tim-
ing pulley.
(a) Remove any oil or water on the camshaft timing pulley,
and keep it clean.
(b) Connect the timing belt to the camshaft timing pulley, and
checking the tension between the crankshaft timing
pulley and camshaft timing pulley.
12. CHECK VALVE TIMING
(a) Loosen the No.1 idler pulley bolt 1/2 turn.

S05587
Turn
S05598
S05586
Turn
S05585
S01710
Length = 735 mm (28.94 in.)
Length = 230 mm (9.06 in.)
± ENGINE MECHANICAL (5S±FE)TIMING BELT
EM±27
1199 Author: Date:
(b) Slowly turn the crankshaft pulley 2 revolutions TDC to
TDC.
NOTICE:
Always turn the crankshaft pulley clockwise.
(c) Check that each pulley aligns with the timing marks as
shown in the illustration.
If the timing marks do not align, remove the timing belt and rein-
stall it.
(d) Slowly turn the crankshaft pulley 1 and 7/8 revolutions,
and align its groove with the mark at 45° BTDC (for No.1
cylinder) of the No.1 timing belt cover.
NOTICE:
Always turn the crankshaft pulley clockwise.
(e) Tighten the mounting bolt of the No.1 idler pulley.
Torque: 42 N´m (425 kgf´cm, 31 ft´lbf)
13. INSTALL NO.2 TIMING BELT COVER
(a) Check that the timing belt cover gaskets have no cracks
or peeling, etc.
If the gasket has cracks or peeling, etc., replace it using these
steps:
(1) Using a screwdriver and gasket scraper, remove all
the old gasket material.
(2) Thoroughly clean all components to remove all the
loose material.

S05596
S05296
S05249
S05609
EM±28
± ENGINE MECHANICAL (5S±FE)TIMING BELT
1200 Author: Date:
(3) Remove the backing paper from a new gasket and
install the gasket evenly to the part of the timing belt
cover shaded black in the illustration.
(4) After installing the gasket, press down on it so that
the adhesive firmly sticks to the timing belt cover.
(b) Install the belt cover with the 4 bolts.
(c) Install the engine wire clamp.
14. INSTALL SPARK PLUGS
(a) Install the 4 spark plugs.
(b) Connect the 4 high±tension cords to the spark plugs.
(c) Install the 4 high±tension cords to the clamps on the cylin-
der head cover.
15. INSTALL NO.2 RH ENGINE MOUNTING BRACKET
(a) Install the mounting bracket with the 3 bolts.
(b) Alternately tighten the 3 bolts in several passes.
Torque: 52 N´m (530 kgf´cm, 38 ft´lbf)
16. INSTALL ENGINE MOVING CONTROL ROD
(a) Temporarily install the control rod with the 3 bolt.
(b) Alternately tighten the 3 bolts in several passes.
Torque: 64 N´m (650 kgf´cm, 47 ft´lbf)
17. CONNECT GROUND STRAP CONNECTOR
18. INSTALL PS PUMP DRIVE BELT
Install the drive belt with the 2 bolts.
19. INSTALL RH FRONT FENDER APRON SEAL
20. INSTALL RH FRONT WHEEL
21. INSTALL GENERATOR (See page CH±16)

EM087±03
A02194
Engine Moving Control Rod
No.2 RH Engine Mounting Bracket
Generator Drive Belt
RH Front Fender Apron SealPS Drive Belt
 GasketAir Cleaner Cap
IAT Sensor
ConnectorEVAP Hose
VSV
Connector
for EVAPEVAP Hose
EVAP Hose
PCV HoseThrottle Cable (A/T)Accelerator Cable Ground Strap
Connector
N´m (kgf´cm, ft´lbf)
64 (650, 47)
64 (650, 47)
52 (530, 38)
64 (630, 46) 

 Non±reusable part: Specified torque
± ENGINE MECHANICAL (5S±FE)CYLINDER HEAD
EM±29
1201 Author: Date:
 

COMPONENTS