transmission oil TOYOTA CAMRY 1999 Service Owner's Manual

MX05E±01
Z17558

Gasket
O±Ring
Transmission Oil
Pump Case
Relief Valve
Ball
Spring
Spring Holder
Oil Pump CoverOil Pump Drive Gear Oil Strainer
Oil Pump Driven Rotor
Oil Pump Drive Rotor
10 (105, 8)
10 (105, 8)N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable part
± MANUAL TRANSAXLE (E153)OIL PUMP
MX±39
1840 Author: Date:
OIL PUMP
COMPONENTS

MX05I±03
Q05166
SST
Z00281
Matchmarks
Z00284
Z00286
± MANUAL TRANSAXLE (E153)DIFFERENTIAL CASE
MX±43
1844 Author: Date:
DISASSEMBLY
1. REMOVE TAPERED ROLLER BEARING
Using SST, remove the left and right bearings.
SST 09950±40011
2. REMOVE RING GEAR
(a) Place matchmarks on both the differential case and ring
gear.
(b) Remove the 16 bolts.
(c) Using a plastic hammer, tap the ring gear and remove it.
3. DISASSEMBLE DIFFERENTIAL CASE
(a) Place matchmarks on the differential right and left cases.
(b) Using a torx wrench (T50), remove the 16 torx screws.
(c) Using a plastic hammer, tap the differential left case.
(d) Remove the vehicle speed sensor drive gear from the dif-
ferential right case.
(e) Remove the 2 differential side gears, side gear thrust
washers, 4 differential pinions and pinion thrust washers
from the differential left case.
4. Transmission Case Side:
IF NECESSARY, REPLACE OIL SEAL AND TAPERED
ROLLER BEARING OUTER RACE
(a) Using a screwdriver, remove the oil seal.
(b) Remove the oil baffle.
(c) Using a brass bar and hammer, drive out the bearing out-
er race lightly and evenly.
(d) Remove the shim.
(e) Install the shim. (See page MX±42)
HINT:
First select and install a shim of less thickness than before.

Z00299
Matchmarks
Z00303
Driven Gear
Side
Q06410
SST
SST
± MANUAL TRANSAXLE (E153)DIFFERENTIAL CASE
MX±47
1848 Author: Date:
(h) Align the matchmarks on the differential cases.
(i) Using a plastic hammer, carefully tap the differential case
to install it.
(j) Using a torx wrench (T50), install and torque the 16 torx
screws.
Torque: 63 N´m (640 kgf´cm, 46 ft´lbf)
2. INSTALL RING GEAR
(a) Clean the contact surface of the differential case and the
threads of the ring gear and differential case.
(b) Heat the ring gear in boiling water.
(c) Carefully remove the ring gear from the water.
(d) After the moisture on the ring gear has completely evapo-
rated, quickly install the ring gear to the differential case.
HINT:
Align the matchmarks on the differential left case.
(e) Temporarily install the 16 bolts.
NOTICE:
The ring gear set bolts should not be tightened until the
ring gear has cooled sufficiently.
(f) After the ring gear has cooled sufficiently, torque the ring
gear set bolts.
Torque: 124 N´m (1,260 kgf´cm, 91 ft´lbf)
3. INSTALL TAPERED ROLLER BEARING
Using SST and a press, install new left and right bearings onto
the differential case.
SST 09316±20011, 09316±60011 (09316±00011)
HINT:
Press the bearing on the ring side first.
4. ADJUST OUTPUT SHAFT ASSEMBLY PRELOAD
(See pages MX±22)
5. INSTALL DIFFERENTIAL CASE ASSEMBLY TO
TRANSAXLE CASE
6. INSTALL OUTPUT SHAFT ASSEMBLY
Lift up the differential case and install the output shaft assem-
bly.
7. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT:
If necessary, tap on the case with a plastic hammer.
(b) Install and torque the 17 bolts.
Torque: 29 N´m (300 kgf´cm 22 ft´lbf)

Q10008
C
C
A
CBA
ABC A
Q10011
Q10009
± MANUAL TRANSAXLE (S51)MANUAL TRANSAXLE UNIT
MX±7
1857 Author: Date:
23. REMOVE FRONT SUSPENSION MEMBER WITH LOW-
ER SUSPENSION ARM
(a) Remove the LH and RH fender liner set screws.
(b) Remove the 6 bolts, 4 nuts, front LH and RH suspension
member braces, rear LH and RH suspension member
braces and front suspension member with the lower sus-
pension arm.
Torque:
Bolt A: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
Bolt B: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut C: 36 N´m (370 kgf´cm, 27 ft´lbf)
24. JACK UP TRANSAXLE SLIGHTLY
Using a transmission jack, support the transaxle.
25. REMOVE LH STIFFENER PLATE
Remove the 3 bolts and LH stiffener plate.
Torque: 37 N´m (380 kgf´cm, 27 ft´lbf)
26. REMOVE REAR END PLATE WITH OIL PAN INSULA-
TOR AND RH STIFFENER PLATE
(a) Remove the 2 bolts and rear end plate with the oil pan in-
sulator.
Torque: 9.3 N´m (95 kgf´cm, 82 in.´lbf)
(b) Remove the 2 bolts and manifold stay.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
(c) Remove the 4 bolts and RH stiffener plate.
Torque: 39 N´m (400 kgf´cm, 29 ft´lbf)
27. REMOVE TRANSAXLE
Lower the engine left side and remove the transaxle from the
engine.
HINT:
At the time of installation, please refer to the following items.

Align the input shaft with the clutch disc and install the
transaxle to the engine.

Temporarily tighten the transaxle mounting bolts.

MX04Q±01
Q02949
Front
SM0199
SST
Z00428
Z00429
± MANUAL TRANSAXLE (S51)OUTPUT SHAFT
MX±33
1883 Author: Date:
REASSEMBLY
HINT:
Coat all of the sliding and rotating surfaces with gear oil before
reassembly.
1. INSTALL NO.1 CLUTCH HUB INTO HUB SLEEVE
(a) Install the 3 springs and shifting keys to the clutch hub.
(b) Install the hub sleeve to the clutch hub.
HINT:
Position the identification groove of the hub sleeve to the front
of the transmission.
2. INSTALL THRUST WASHER, 1ST GEAR, NEEDLE
ROLLER BEARING, SYNCHRONIZER RING AND NO.1
HUB SLEEVE TO OUTPUT SHAFT
(a) Using SST and a press, install the thrust washer.
SST 09316±60011 (09316±00041)
(b) Apply gear oil to the needle roller bearing.
(c) Place the synchronizer ring on the gear and align the ring
slots with the shifting keys.
(d) Using a press, install the 1st gear and No.1 hub sleeve.
3. INSPECT 1ST GEAR THRUST CLEARANCE
(See page MX±28)

Q08145
SST
SM0286
SST
SM0155
SST
Z00442
MT0634
SST MX±38
± MANUAL TRANSAXLE (S51)DIFFERENTIAL CASE
1888 Author: Date:
6. Transaxle Case Side:
IF NECESSARY, REPLACE DIFFERENTIAL SIDE
BEARING RETAINER OIL SEAL
(a) Using SST and a hammer, drive out the oil seal from the
retainer.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
7. Transmission Case Side:
IF NECESSARY, REPLACE SIDE OIL SEAL
(a) Using a screwdriver and hammer, drive out the oil seal.
(b) Using SST and a hammer, drive in a new oil seal until its
surface is flush with the case surface.
SST 09350±32014 (09351±32130, 09351±32150)
(c) Coat the lip of the oil seal with MP grease.
8. Transaxle Case Side:
IF NECESSARY, REPLACE SIDE BEARING OUTER
RACE
(a) Using a brass bar and hammer, drive out the bearing out-
er race.
(b) Install the bearing retainer without an O±ring.
(c) Install and torque the 6 bolts.
Torque: 18 N´m (185 kgf´cm, 13 ft´lbf)
(d) Place the thinnest shim into the case.
(e) Using SST and a press, install a new bearing outer race.
SST 09950±60020 (09951±00680), 09950±70010
(09951±07150)
(f) Remove the 6 bolts.
(g) Remove the bearing retainer and shim.

PP0H7±03
± PREPARATIONMANUAL TRANSAXLE (E153)
PP±61
11 3 Author: Date:
MANUAL TRANSAXLE (E153)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing ReplacerDifferential case oil seal
09308±00010Oil Seal PullerOutput shaft front bearing outer
race
09316±20011Transfer Bearing ReplacerDifferential case tapered roller
bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe
(09316±00021)Replacer ºAº
(09316±00041)Replacer ºCº1st gear
No.1 hub sleeve
Differential case tapered roller
bearing outer race
(09316±00071)Replacer ºFºOutput shaft front bearing
09506±30012Differential Drive Pinion Rear
Bearing Cone ReplacerOutput shaft rear bearing
09506±35010Differential Drive Pinion Rear
Bearing ReplacerNo.2 hub sleeve
3rd gear
Input shaft rear bearing
09608±00081Differential Side Bearing Cone
ReplacerInput shaft oil seal
09612±65014Steering Worm Bearing PullerInput shaft bearing
Differential case tapered roller
bearing outer race

PP0H2±04
PP±66
± PREPARATIONMANUAL TRANSAXLE (S51)
11 8 Author: Date:
MANUAL TRANSAXLE (S51)
SST (Special Service Tools)
09308±00010Oil Seal PullerInput shaft front bearing
Output shaft front bearing
09309±120205th Driven Gear Replacer5th driven gear
09310±35010Countershaft Bearing ReplacerInput shaft front bearing
Output shaft front bearing
09316±60011Transmission & Transfer Bearing
Replacer
(09316±00011)Replacer Pipe3rd driven gear
Differential side bearing
(09316±00041)Replacer ºCºOutput shaft thrust washer
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32120)Overdrive Bearing ReplacerDifferential side bearing
(09351±32130)HandleDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
(09351±32150)Oil Seal ReplacerDifferential side bearing
retainer oil seal
Differential case oil seal
(Transaxle case side)
09564±32011Differential Preload Adaptor
09608±00071Drive Pinion Rear Bearing Cone
ReplacerInput shaft rear bearing

PP0KG±01
± PREPARATIONAUTOMATIC TRANSAXLE (A140E)
PP±71
123 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SST (Special Service Tools)
09308±00010Oil Seal Puller
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
(09351±32150)Oil Seal Replacer
09992±00095Automatic Transmission Oil
Pressure Gauge Set
(09992±00231)Adaptor C
(09992±00271)Gauge Assy

PP0M1±01
± PREPARATIONAUTOMATIC TRANSAXLE (A541E)
PP±75
127 Author: Date:
AUTOMATIC TRANSAXLE (A541E)
SST (Special Service Tools)
09223±15020Oil Seal & Bearing Replacer
09308±00010Oil Seal PullerSide gear shaft oil seal
09316±60011Transmission & Transfer Bearing
ReplacerRH side bearing
(09316±00011)Replacer PipeRH side gear shaft oil seal
09350±32014TOYOTA Automatic Transmission
Tool Set
(09351±32010)One±way Clutch Test Tool
(09351±32020)Stator Stopper
(09351±32130)Handle
09992±00095Automatic Transmission Oil
Pressure Gauge SetLine pressure
(09992±00231)Adaptor C
(09992±00271)Gauge Assy