engine room TOYOTA CAMRY 1999 Service Owner's Guide

A03319
Instrument
Panel J/B
Engine
Room
J/B
N0.2
BatteryFL
MAINB±GB±R B±R
B±R
W±RJ18
Junction
Connector
B±R
B±R
B±R
B±R
B±R
B±R2
2
2
2
2
21
1
1
1
1
1L
R
Y
W
R±L
GE10
Ignition
Switch
No. 1
No. 2
No. 3
No. 4
No. 5
No. 6
Injector
BR
BR
EC
II3
5
6
21
311
2
3
4#10
#20
#30
#40
#50
#60
E01
E02ECM
12
2L
2A
AM2
4
1
B
F4F6 11 6
7
1K 1K 1C
1B 38
55
W±RE10
E11
E11
E11
E11
E11
E11 Fusible
Link
Block
± DIAGNOSTICSENGINE (1MZ±FE)
DI±277
512 Author: Date:
HINT:
When the 2 or more codes for a misfiring cylinder are recorded repeatedly but no Random Misfire code is
recorded, it indicates that the misfires were detected and recorded at different times.
WIRING DIAGRAM
CONFIRMATION DRIVING PATTERN
(1) Connect the TOYOTA hand±held tester or OBD II scan tool.
(2) Record DTC and the freeze frame data.
(3) Use the TOYOTA hand±held tester to set to Check Mode. (See page DI±197)
(4) Drive the vehicle several times with the engine speed, load and its surrounding range shown with
ENGINE SPD, CALC LOAD in the freeze frame data or MISFIRE RPM, MISFIRE LOAD in the data list.
If you have no TOYOTA hand±held tester, turn the ignition switch OFF after the symptom is simulated
the first time. Then repeat the simulation process again.
HINT:
In order to memorize DTC of misfire, it is necessary to drive around MISFIRE RPM, MISFIRE LOAD in the
data list for the following period of time.
Engine SpeedTime
Idling3 minutes 30 seconds or more
1000 rpm3 minutes or more
2000 rpm1 minute 30 seconds or more
3000 rpm1 minute or more
(5) Check whether there is misfire or not by monitoring DTC and the freeze frame data. After that, record
them.
(6) Turn ignition switch OFF and wait at least 5 seconds.

DI±278
± DIAGNOSTICSENGINE (1MZ±FE)
513 Author: Date:
INSPECTION PROCEDURE
HINT:

If is the case that DTC besides misfire is memorized simultaneously, first perform the troubleshooting
for them.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
data records the engine conditions when the malfunction is detected, when troubleshooting it is useful
for determining whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel
ratio lean or rich, etc. at the time of the malfunction.

When the vehicle is brought to the workshop and the misfire is not occurred, misfire can be confirmed
by reproducing the condition or freeze frame data. Also, after finishing the repair, confirm that there
is no misfire. (See the confirmation driving pattern)

When either of SHORT FT #1, LONG FT #1, SHORT FT #2 or LONG FT #2 in the freeze frame data
is besides the range of ±20%, there is a possibility that the air±fuel ratio is inclining either to ºrichº
(±20% or less) or ºleanº (+20% or more).

When COOLANT TEMP in the freeze frame data is less than 80°C (176°F), there is a possibility or
misfire only during warming up.

In the case that misfire cannot be reproduced, the reason may be because of the driving with lack or
fuel, the use of improper fuel, a stain of ignition plug, and etc.
1 Check wire harness, connector and vacuum hose in engine room.
CHECK:
(a) Check the connection conditions of wire harness and connector.
(b) Check the disconnection, piping and break of vacuum hose.
NG Repair or replace, then confirm that there is no
misfire (See the confirmation driving pattern).
OK

A07446
J20
Junction
Connector
EFI Relay
2K2J
2C
BB±YJ27 J28
W±B
EB
9B±Y Y±G
AA1218
13 1
2
G±Y
BRECM
EGR
E01
EGLS5 V
E2 32
VC
5 V
THG
E7
2
1W±GY
BR18
8
MREL
B+ BR
EGR Gas Temp. Sensor
E10 E10
22
E11 E10E11
Engine Room J/B
2A2
7 1
53
1 5
EFI
VSV
for EGR
B±Y
Junction
Connector
B
2
B±Y
J35
J35C
C Junction
ConnectorB±W
B±W
B±W
EGR Valve
Position Sensor
II3From
FL MAIN
S06906
Vehicle Speed
70 ~ 90 km/h
(43 ~ 56 mph)
Idling
IG SW OFF(1)(2)(3)
(4)(5)
Warmed up 3 ~ 5 min. 3 min. 3 ~ 5 min. 2 min.Time
± DIAGNOSTICSENGINE (1MZ±FE)
DI±293
528 Author: Date:
WIRING DIAGRAM
SYSTEM CHECK DRIVING PATTERN

A02507BE6653
A02839
ON
Air
E
GAir
G
FFE VSV is ON VSV is OFF
± DIAGNOSTICSENGINE (1MZ±FE)
DI±297
532 Author: Date:
4 Check connection and blockage of vacuum hose (See page EC±2).
NG Repair or replace vacuum hose.
OK
5 Check VSV for EGR.
PREPARATION:
Select the ACTIVE TEST mode on the TOYOTA hand±held
tester.
CHECK:
Check operation VSV, when it is operated by the TOYOTA
hand±held tester.
OK:
VSV is ON:
Air from pipe E is flowing out through pipe F and G.
VSV is OFF:
Air from pipe E is flowing out through pipe G.
OK Go to step 8.
NG
6 Check operation of VSV for EGR (See page SF±56).
NG Replace VSV for EGR.
OK
Check for open in harness and connector
between engine room J/B and ECM.

A02047
ON
EGR
ONOFF
VSV is ON VSV is OFF
G
E11
Air
FG Air
F EE
DI±300
± DIAGNOSTICSENGINE (1MZ±FE)
535 Author: Date:
4 Check VSV for EGR.
PREPARATION:
(a) Remove the glove compartment (See page SF±73).
(b) Disconnect the E11 connector of ECM.
(c) Turn the ignition switch ON.
CHECK:
Check VSV function.
(1) Connect between terminal EGR of the ECM and
body ground (VSV is ON).
(2) Disconnect between terminal EGR of the ECM and
body ground (VSV is OFF).
OK:
(1) VSV is ON:
Air from pipe E flows out through pipe F.
(2) VSV is OFF:
Air from pipe E flows out through pipe G.
OK Go to step 7.
NG
5 Check operation of VSV for EGR (See page SF±56).
NG Replace VSV for EGR.
OK
Check for open in harness and connector
between engine room J/B and ECM
(See page IN±31).
6 Check EGR system (See page EC±11).
NG Repair or replace.
OK

P01559
Throttle Valve
From
Air
Cleaner
Signal
ECM
ValveIAC Valve
To Cylinders Intake Air Chamber
A07448
From
BatteryFL
MAIN
EC
F4 F611Fusible
Link
Block
B1
7 2
5EFI Engine Room J/B
EFI Relay1
23
5 2A
2K 2J
2C W±BIAC Valve
J27J28
B±Y
9II3
21
3E1116
15ECM
RSO
E01
RSC
E01 AA
B±W
MREL
B+ E11
E78
B±G
BB±YB±Y
J36
J35 AC J16
Junction
Connector
B±YR±W
Y±B
B±W
Junction
ConnectorB
Junction
Connector B DI±336
± DIAGNOSTICSENGINE (1MZ±FE)
571 Author: Date:
DTC P0505 Idle Control System Malfunction
CIRCUIT DESCRIPTION
The rotary solenoid type IAC valve is located in front of the in-
take air chamber and intake air bypassing the throttle valve is
directed to the IAC valve through a passage.
In this way the intake air volume bypassing the throttle valve is
regulated, controlling the engine speed.
The ECM operates only the IAC valve to perform idle±up and
provide feedback for the target idling speed.
DTC No.DTC Detecting ConditionTrouble Area
P0505Idle speed continues to vary greatly from target speed
(2 trip detection logic)

IAC valve is stuck or closed

Open or short in IAC valve circuit

Open or short in A/C signal circuit

Air intake (hose loose)

ECM
WIRING DIAGRAM
DI083±06

A02031
ON
RSO (+)E11
RSC (+)
DI±338
± DIAGNOSTICSENGINE (1MZ±FE)
573 Author: Date:
2 Check voltage between terminals RSO, RSC of ECM connector and body ground.
PREPARATION:
(a) Remove the glove compartment (See page SF±73).
(b) Disconnect the E11 connector of ECM.
(c) Turn the ignition switch ON.
CHECK:
Measure voltage between terminals RSO, RSC of the ECM
connector and body ground.
OK:
Voltage: 9 ~ 14 V
OK Go to step 4.
NG
3 Check IAC valve (See page SF±46).
NG Replace IAC valve.
OK
Check for open and short in harness and connector between engine room J/B and IAC valve, IAC
valve and ECM (See page IN±31).
4 Check operation of IAC valve (See page SF±42).
NG Repair or replace IAC valve.
OK

S05723
J18
Junction
Connector
A
A A A AII3B±R
B±R B±R W±R128 3
1K 1C
Ignition
Switch
76
1K
1BB±R
G
B±R
B±R Y
LIgnition Coil
Spark Plug
No.1
No.2
No.3
11
12
2
2
ED
BR
3 2 1
10
9
7
6
5
4
W±R LG±B
BR±Y
IgniterECM
IGT1
IGT2
IGT3
IGF5 VInstrument
Panel J/B
E1125
E1113
E1112
E1111GR
B±R
5
5
W±R
Engine Room J/B
2L4
AM2
2A1
B
Fusible
Link
Block 1
1
F6
B±GFL
MAIN
Battery
F4
Instrument
Panel J/B
DI±352
± DIAGNOSTICSENGINE (1MZ±FE)
587 Author: Date:
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
1 Check spark plug and spark of misfiring cylinder (See page DI±276).
NG Go to step 4.
OK

S05470
Battery FL
MAIN B±G
F4
F61 1
18
B Fusible
Link
BlockEngine Room J/B No.2
2A2JB±YECM
BATT EFI
E71 DI±366
± DIAGNOSTICSENGINE (1MZ±FE)
601 Author: Date:
DTC P1600 ECM BATT Malfunction
CIRCUIT DESCRIPTION
Battery positive voltage is supplied to terminal BATT of the ECM even when the ignition switch is OFF for
use by the DTC memory and air±fuel ratio adaptive control value memory, etc.
DTC No.DTC Detecting ConditionTrouble Area
P1600Open in back up power source circuit
Open in back up power source circuit

ECM
HINT:
If DTC P1600 appear, the ECM does not store another DTC.
WIRING DIAGRAM
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because free frame records
the engine conditions when the malfunction is detected, when troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine warmed up or not, the air±fuel ratio lean or rich, etc.
at the time of the malfunction.
DI089±06

A02038
LOCK
BATT (+)
S04162
Engine Room J/B
EFI Fuse
± DIAGNOSTICSENGINE (1MZ±FE)
DI±367
602 Author: Date:
1 Check voltage between terminal BATT of ECM connector and body ground.
PREPARATION:
Remove the glove compartment (See page SF±73).
CHECK:
Measure voltage between terminal BATT of the ECM connector
and body ground.
OK:
Voltage: 9 ~ 14 V
OK Check and replace ECM (See page IN±31).
NG
2 Check EFI fuse.
PREPARATION:
Remove the EFI fuse from the engine room J/B.
CHECK:
Check continuity of EFI fuse.
OK:
Continuity
NG Check for short in all harness and components
connected to EFI fuse.
OK
Check and repair harness or connector be-
tween battery and EFI fuse, and EFI fuse and
ECM (See page IN±31).