ECO mode TOYOTA CAMRY 1999 Service Service Manual

DI±6
± DIAGNOSTICSENGINE
(2) Connect the OBD II scan tool or TOYOTA hand±
held tester to DLC3 under the instrument panel low-
er pad.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or TOYOTA hand±held tester switch ON.
(4) Use the OBD II scan tool or TOYOTA hand±held
tester to check the DTCs and freezed frame data
and note them down. (For operating instructions,
see the OBD II scan tool's instruction book.)
(5) See page DI±3 to confirm the details of the DTCs.
NOTICE:

When simulating symptoms with an OBD II scan tool
(excluding TOYOTA hand±held tester) to check the
DTCs, use normal mode. For code on the DTC chart
subject to º2 trip detection logicº, perform the follow-
ing either action.

Turn the ignition switch OFF after the symptom is
simulated the first time. Then repeat the simulation
process again. When the problem has been simulated
twice, the MIL lights up and the DTCs are recorded in
the ECM.

Check the 1st trip DTC using Mode 7 (Continuous Test
Results) for SAE J1979.
(c) Clear the DTC.
The DTCs and freezed frame data will be erased by either
action.
(1) Operating the OBD II scan tool (complying with SAE
J1978) or TOYOTA hand±held tester to erase the
codes. (See the OBD II scan tool's instruction book
for operating instructions.)
(2) Disconnecting the battery terminals or EFI fuse.
NOTICE:
If the TOYOTA hand±held tester switches the ECM from
normal mode to check mode or vice±versa, or if the ignition
switch is turned from ON to ACC or OFF during check
mode, the DTCs and freezed frame data will be erased.
3. INSPECT DIAGNOSIS (Check Mode)
HINT:
TOYOTA hand±held tester only:
Compared to the normal mode, the check mode has an in-
creased sensitivity to detect malfunctions.
Furthermore, the same diagnostic items which are detected in
the normal mode can also be detected in the check mode.
(a) Check the DTC.
(1) Initial conditions

Battery positive voltage 11 V or more

Throttle valve fully closed

Transmission in P or N position

Air conditioning switched OFF
(2) Turn ignition switch OFF.

FI3605
ON
OFFFlashing
0.13 Second
± DIAGNOSTICSENGINE
DI±7
(3) Prepare the TOYOTA hand±held tester.
(4) Connect the TOYOTA hand±held tester to the
DLC3 under the instrument panel lower pad.
(5) Turn the ignition switch ON and push the TOYOTA
hand±held tester ON.
(6) Switch the TOYOTA hand±held tester from the nor-
mal mode to the check mode. (Check that the MIL
flashes.)
NOTICE:
If the TOYOTA hand±held tester switches the ECM from
normal mode to check mode or vice±versa, or if the igni-
tion switch is turned from ON to ACC or LOCK during check
mode, the DTCs and freezed frame data will be erased.
(7) Start the engine. (The MIL goes out after the engine
start.)
(8) Simulate the conditions of the malfunction de-
scribed by the customer.
NOTICE:
Leave the ignition switch ON until you have checked the
DTC, etc.
(9) After simulating the malfunction conditions, use the
TOYOTA hand±held tester diagnosis selector to
check the DTCs and freezed frame data, etc.
HINT:
Take care not to turn the ignition switch OFF. Turning the ignition
switch OFF switches the diagnosis system from check mode to
normal mode. So all DTCs, etc. are erased.
(10) After checking the DTC, inspect the applicable cir-
cuit.
4. FAIL±SAFE CHART
If any of the following codes is recorded, the ECM enters fail±safe mode.
DTC No.Fail±Safe OperationFail±Safe Deactivation Conditions
P0105Ignition timing fixed at 5° BTDCReturned to normal condition
P0110Intake air temperature is fixed at 20°C (68°F)Returned to normal condition
P0115Engine coolant temperature is fixed at 80°(176°F)Returned to normal condition
P0120VTA is fixed at 0°The following condition must be repeated at least 2 times con-
secutively VTA 0.1 V and  0.95 V
P0141The heater circuit in witch an abnormality is detected is
turned offIgnition switch OFF
P1135The heater circuit in which an abnormality is detected is
turned offIgnition switch OFF
P1300
P1310Fuel cutIGF signal is detected for 2 consecutive ignitions

A00407
Air
Air FilterAir
E
System: OFFSystem: ON GG E
± DIAGNOSTICSENGINE
DI±65
(b) There is a malfunction in the system.
If there is a malfunction in the system, the MIL will light up after steps (2) to (5) above are done. (2 trip
detection logic)
INSPECTION PROCEDURE
HINT:

If DTCs P0105, P0106 and P0400 are output simultaneously, perform troubleshooting of DTC P0105
first.

Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame
records the engine conditions when the malfunction is detected. When troubleshooting it is useful for
determining whether the vehicle was running or stopped, the engine was warmed up or not, the air±fuel
ratio was lean or rich, etc. at the time of the malfunction.
TOYOTA hand±held tester:
1 Check connection of vacuum hose and EGR hose (See Pub. No. RM654U, page
EC±12).
NG Repair or replace.
OK
2 Check VSV for EGR.
PREPARATION:
(a) Connect the TOYOTA hand±held tester to the DLC3.
(b) Turn the ignition switch ON and push the TOYOTA hand±
held tester main switch ON.
(c) Select the ACTIVE TEST mode on the TOYOTA hand±
held tester.
CHECK:
Check the operation of the VSV when it is operated by the TOY-
OTA hand±held tester.
OK:
EGR system is OFF:
Air from port E is flowing out through the air filter.
EGR system is ON:
Air from port E is flowing out port G.
OK Go to step 4.
NG
3 Check operation of VSV for EGR (See Pub. No. RM654U, page SF±43).

± DIAGNOSTICSENGINE
DI±73
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean
or rich, etc. at the time of the malfunction.
TOYOTA hand±held tester:
1 Check idle speed.
PREPARATION:
(a) Warm up the engine to normal operating temperature.
(b) Switch off all the accessories.
(c) Switch off the A/C.
(d) Shift the transmission into the N or neutral position.
(e) Remove the fuse cover on the instrument panel.
(f) Connect the TOYOTA hand±held tester to the DLC3 on the vehicle and select the ACTIVE TEST
mode.
CHECK:
Check the difference of engine speed between the ones, less than 5 sec. and more than 5 sec. after switch-
ing the TE1 from OFF to ON by the TOYOTA hand±held tester.
OK:
Difference of engine speed: More than 100 rpm
OK Go to step 8.
NG
2 Check for IAC duty signal.
PREPARATION:
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand±held tester to the DLC3 on the vehicle.
(c) Turn the ignition switch ON and push the TOYOTA hand±held tester main switch ON.
CHECK:
Read the IAC duty ratio on the TOYOTA hand±held tester.
OK:
IAC duty ratio: 27 ± 47 %
OK Go to step 3.
NG
Check and replace ECM (See page IN±29).

DI±80
± DIAGNOSTICSENGINE
(1) Connect the TOYOTA hand±held tester to the DLC3.
(2) Switch the TOYOTA hand±held tester from the normal mode to the check mode (See page
DI±3).
(3) Start the engine and warm it up with all accessory switches OFF.
(4) Drive the vehicle at 60 ± 120 km/h (38 ± 75 mph) and engine speed at 1,600 ± 3,200 rpm for 3
- 5 min.
HINT:
If a malfunction exists, the MIL will light up during step (4).
NOTICE:
If the conditions in this test are not strictly followed, detection of the malfunction will not be possible.
If you do not have a TOYOTA hand±held tester, turn the ignition switch OFF after performing steps
(3) and (4), then perform steps (3) and (4) again.
INSPECTION PROCEDURE
HINT:
Read freeze frame data using TOYOTA hand±held tester or OBD II scan tool. Because freeze frame records
the engine conditions when the malfunction is detected. When troubleshooting it is useful for determining
whether the vehicle was running or stopped, the engine was warmed up or not, the air±fuel ratio was lean
or rich, etc. at the time of the malfunction.
1 Are there any other codes (besides DTC P1130) being output?
YES Go to relevant DTC chart.
NO
2 Connect OBD II scan tool or TOYOTA hand±held tester, and read value for volt-
age output of A/F sensor.
PREPARATION:
(a) Connect the OBD II scan tool or TOYOTA hand±held tester to the DLC3.
(b) Warm up the A/F sensor with the engine speed at 2,500 rpm for approx. 90 sec.
CHECK:
Read the voltage value of the A/F sensor on the screen of OBD II scan tool or TOYOTA hand±held tester
when you perform all the following conditions.
HINT:
The voltage of the AF+ terminal of the ECM is 3.3 V fixed and the AF± terminal is 3.0 V fixed. Therefore,
it is impossible to check the A/F sensor output voltage at the terminals (AF+/AF±) of the ECM.
OK:
ConditionA/F Sensor Voltage Value
Engine idling
Engine racing
Not remains at 3.30 V (0.660 V*)
Driving at engine speed 1,500 rpm or more and vehicle
speed 40 km/h (25 mph) or more, and operate throttle valve
open and close
Not remains at 3.30 V (0.660 V)

Not remains at 4.5 V (0.76 V*) or more
*: When you use the OBD II scan tool (excluding TOYOTA hand±held tester)

DI02U±04
Vehicle Brought to Workshop
Customer Problem Analysis
Check DTC and Freeze Frame Data (Precheck)
Record or Print DTC and Freeze Frame Data P.
DI±133
Clear DTC and Freeze Frame Data P. DI±133
Visual Inspection
Setting the Check Mode Diagnosis P.
DI±133
1
Items insideare titles of pages in this manual, with the
page number indicated in the bottom portion. See the indicated
pages for detailed explanations.
P.
DI±132
Connect an OBD II scan tool or TOYOTA hand±held tester to DLC3.
If the display shows ºUNABLE TO CONNECT TO VEHICLEº when you have connected the
scan tool / TOYOTA hand±held tester, inspect DLC3 P.
DI±133
2
3
4
5
6
Symptom does not occur
Problem Symptom Confirmation8
7Symptom Simulation
P.
IN±19Symptom occurs
DTC CheckP. DI±133OK Code11Preliminary Check
P.
DI±133
DTC Chart
P. DI±145Mechanical System Test
P.
DI±133
Manual Shifting Test
P.
DI±133 OK
OK
Chapter 1
(Electronic)Chapter 2
(On±Vehicle)
P.
DI±148 OK
Chapter 3
(Off±Vehicle)OK Problem Symptoms Table± P. DI±148
Circuit
Inspection
O/D Cancel Signal Check

O/D Main Switch & O/D OFF Indica-
tor Light Circuit Check
NG
Parts Inspection
NG
NGNG
Identification of ProblemRepairConfirmation TestEnd
NG
NG
12
13
14
15
16 17 9
10
P. DI±148P. DI±148
P. DI±151 to DI±171
OK
± DIAGNOSTICSAUTOMATIC TRANSAXLE
DI±131
201 Author: Date:
AUTOMATIC TRANSAXLE
HOW TO PROCEED WITH TROUBLESHOOTING

FI0534
S05335
Hand±held Tester
DLC3
± DIAGNOSTICSAUTOMATIC TRANSAXLE
DI±135
2. INSPECT DIAGNOSIS (NORMAL MODE)
(a) Check the MIL.
(1) The MIL comes on when the ignition switch is turned
ON and the engine is not running.
HINT:
If the MIL does not light up, troubleshoot the combination meter
(See page BE±4).
(2) When the engine is started, the MIL should go off.
If the lamp remains on, the diagnosis system has
detected a malfunction or abnormality in the sys-
tem.
(b) Check the DTC.
NOTICE:
(hand±held tester only): When the diagnostic system is
switched from normal mode to check mode, it erases all
DTCs and freeze frame data recorded in normal mode. So
before switching modes, always check the DTCs and
freeze frame data, and note them down.
(1) Prepare an OBD II scan tool (complying with SAE
J1978) or hand±held tester.
(2) Connect the OBD II scan tool or hand±held tester
to DLC3 at the lower portion of the instrument panel.
(3) Turn the ignition switch ON and turn the OBD II scan
tool or hand±held tester switch ON.
(4) Use the OBD II scan tool or hand±held tester to
check the DTCs and freeze frame data and note
them down (For operating instructions, see the
OBD II scan tool's instruction book).
(5) See page DI±145 to confirm the details of the DTCs.
NOTICE:
When simulating symptoms with an OBD II scan tool (ex-
cluding hand±held tester) to check the DTCs, use normal
mode. For codes on the DTCs chart subject to º2 trip detec-
tion logicº, turn the ignition switch off after the symptoms
have been simulated the 1st time. Then repeat the simula-
tion process again. When the program has DTCs, the DTCs
are recorded in the ECM.

BE4032
BE4033I00021
Normal code
0.25 sec.
0.25 sec.
ON
OFF
ON
OFF
4 sec.1.5 sec. 0.5 sec.
2.5 sec.0.5 sec.1.5 sec.
Malfunction codes 11 and 21
Code 11 Code 21
H07517DLC2
I08438
DLC1
TC
E1(b) (d) 5 times
within 3 seconds
(c)
DI±320
± DIAGNOSTICSCRUISE CONTROL SYSTEM
HINT:
If the DTC is not output, inspect the diagnosis circuit (See page
DI±362).
As an example, the blinking patterns for codes; normal, 11 and
21 are shown in the illustration.
2. USING TOYOTA HAND±HELD TESTER
(a) Hook up the TOYOTA hand±held tester to the DLC2.
(b) Monitor the ECU data by following the prompts on the tes-
ter screen.
HINT:
TOYOTA hand±held tester has a ºSnapshotº function which re-
cords the monitored data.
Please refer to the TOYOTA hand±held tester operator's manu-
al for further details.
3. DTC CLEARANCE (ERASE MODE)
HINT:
During in the erase mode, diag detection does not work.
(a) Stop the vehicle.
(b) Using SST, connect terminals Tc and E
1 of DLC1.
SST 09843±18020
(c) Pull the cruise control switch to CANCEL.
(d) On the above metioned condition, turn on the cruise con-
trol main switch 5 times within 3 seconds.

EM04I±04
S04994
CO/HC Meter
± ENGINE MECHANICAL (1MZ±FE)CO/HC
EM±1
1287 Author: Date:
CO/HC
INSPECTION
HINT:
This check is used only to determine whether or not the idle CO/
HC complies with regulations.
1. INITIAL CONDITIONS
(a) Engine at normal operating temperature
(b) Air cleaner installed
(c) All pipes and hoses of air induction system connected
(d) All accessories switched OFF
(e) All vacuum lines properly connected
HINT:
All vacuum hoses for EGR systems, etc. should be properly
connected.
(f) SFI system wiring connectors fully plugged
(g) Ignition timing check correctly
(h) Transmission in neutral position
(i) Tachometer and CO/HC meter calibrated by hand
2. START ENGINE
3. RACE ENGINE AT 2,500 RPM FOR APPROX. 180
SECONDS
4. INSERT CO/HC METER TESTING PROBE AT LEAST
40 cm (1.3 ft) INTO TAILPIPE DURING IDLING
5. IMMEDIATELY CHECK CO/HC CONCENTRATION
AT IDLE AND/OR 2,500 RPM
HINT:
When doing the 2 mode (idle and 2,500 rpm) test, these mea-
surement order prescribed by the applicable local regulations.

Important Points in the Customer Problem Analysis

What ±±±±± Vehicle model, system name

When ±±±±± Date, time, occurrence frequency

Where ±±±±± Road conditions

Under what conditions? ±±±±± Running conditions, driving conditions, weather conditions

How did it happen? ±±±±± Problem symptoms
(Sample) Engine control system check sheet.
ENGINE CONTROL SYSTEM Check Sheet
Customer's Name
Driver's Name
Data Vehicle
Brought in
License No.
Model and Model
Year
Frame No.
Engine Model
Odometer Reading
km
miles
Problem Symptoms
Engine does
not Start
Difficult to
Start
Poor Idling
Poor
Drive ability
Engine Stall
Others
Engine does not crankNo initial combustionNo complete combustion
Engine cranks slowly
Other
Incorrect first idleIdling rpm is abnormalHigh ( rpm)Low ( rpm)
Rough idling
Other
HesitationBack fireMuffler explosion (after±fire)Surging
Knocking
Other
Soon after startingAfter accelerator pedal depressed
After accelerator pedal released
During A/C operation
Shifting from N to D
Other
Data Problem
ConstantSometimes ( times per day/month)
Inspector's
Name
CUSTOMER PROBLEM ANALYSIS CHECK
IN±22± INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
22 Author: Date:
1. CUSTOMER PROBLEM ANALYSIS
In troubleshooting, the problem symptoms must be confirmed accurately and all preconceptions must be
cleared away in order to give an accurate judgment. To ascertain just what the problem symptoms are, it is
extremely important to ask the customer about the problem and the conditions at the time it occurred.
Important Point in the Problem Analysis:
The following 5 items are important points in the problem analysis. Past problems which are thought to be
unrelated and the repair history, etc. may also help in some cases, so as much information as possible should
be gathered and its relationship with the problem symptoms should be correctly ascertained for reference
in troubleshooting. A customer problem analysis table is provided in Diagnostics section for each system
for your use.