FIPG TOYOTA CAMRY 1999 Service Repair Manual

AUTOMATIC TRANSAXLEPREPARATION ±
AX±10
EQUIPMENT
Feeler gauge
Vernier calipers
Dial indicator or dial indicator with magnetic base
Straight edge
Torque wrench
LUBRICANT
ItemLiters
US qts Imp qtsClacification
Automatic Transaxle Fluid
(w/o Differential Fluid) Dry Fill
Drain and Refill5.6
5.9 4.9
2.5
2.6 2.2
ATF DEXRON ® @@@@@: [g 2]
Differential Fluid1.6
1.7 1.4ATF DEXRON ® @@@@@: [g 2]
SSM (SPECIAL SERVICE MATERIALS)
08826±00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalent
AX0ES±02
AX0ET±02
AX0EU±02

AUTOMATIC TRANSAXLEPREPARATION ±
AX±8
EQUIPMENT
Feeler gaugeCheck major clearance.
Vernier calipersCheck length of second coast
brake piston rod.
Dial indicator with magnetic baseCheck piston stroke and end play
of the output shaft.
Dial indicatorCheck inside diameter of
major bushing.
Straight edgeCheck side clearance of oil pump.
Torque wrench
LUBRICANT
ItemCapacityClassification
Automatic transaxle fluid:
Dry fill
Drain and refill
6.75 liters (7.10 US qts, 5.94 Imp.qts)
2.5 liters (2.6 US qts, 2.2 Imp.qts)
ATF D±@@@@@: [g 2] or
DEXRON®@@@@@: [g
3](DEXRON®@@@@@: [g 2])
Differential oil0.85 liters (0.89 US qts, 0.75 Imp.qts)
ATF D±@@@@@: [g 2] or
DEXRON®@@@@@: [g
3](DEXRON®@@@@@: [g 2])
SSM (SPECIAL SERVICE MATERIALS)
08826±00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Differential LH bearing retainer
Differential RH retainer
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentDifferential RH retainer set bolt
AX02N±02
AX01V±08
AX02P±02

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
AT3700:Adjusting shim thickness
mm (in.)
MarkThicknessMarkThickness
02.00 (0.0787)92.45 (0.0965)
12.05 (0.0807)A2.50 (0.0984)
22.10 (0.0827)B2.55 (0.1004)
32.15 (0.0846)C2.60 (0.1024)
42.20 (0.0866)D2.65 (0.1043)
52.25 (0.0886)E2.70 (0.1063)
62.30 (0.0906)F2.75 (0.1083)
72.35 (0.0925)G2.80 (0.1102)
82.40 (0.0945)H2.85 (0.1122)
11. INSTALL LH BEARING RETAINER
(a) Remove the 6 bolts and LH bearing retainer.
(b) Remove any FIPG material on the contacting surfaces of
LH bearing retainer, transaxle case and carrier cover.
(c) Apply FIPG to the transaxle case and carrier cover.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the LH bearing retainer within 10 minutes af-
ter applying FIPG.
(d) Install the LH bearing retainer.
(e) Coat the threads of bolts with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(f) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(g) Snap down the bearings.
(h) Recheck the differential total preload.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±107
12. INSTALL NEW OIL SEAL
(a) Place the oil baffle onto the LH bearing retainer.
(b) Using SST, drive in a new oil seal unit its end is flush with
surface of the LH bearing retainer.
SST 09223±15010
13. INSTALL RH RETAINER
(a) Remove any FIPG material on the contacting surfaces of
RH retainer and transaxle case.
(b) Apply FIPG to the RH retainer.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the RH retainer within 10 minutes after apply-
ing FIPG.
(c) Coat the bolts' threads with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(d) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(e) Using SST, press in the oil seal.
SST 09226±10010

AUTOMATIC TRANSAXLEPREPARATION ±
AX±8
EQUIPMENT
Feeler gaugeCheck major clearance.
Vernier calipersCheck length of second coast
brake piston rod.
Dial indicator with magnetic baseCheck piston stroke and end play
of the output shaft.
Dial indicatorCheck inside diameter of
major bushing.
Straight edgeCheck side clearance of oil pump.
Torque wrench
LUBRICANT
ItemCapacityClassification
Automatic transaxle fluid:
Dry fill
Drain and refill
6.75 liters (7.10 US qts, 5.94 Imp.qts)
2.5 liters (2.6 US qts, 2.2 Imp.qts)
ATF D±@@@@@: [g 2] or
DEXRON®@@@@@: [g
3](DEXRON®@@@@@: [g 2])
Differential oil0.85 liters (0.89 US qts, 0.75 Imp.qts)
ATF D±@@@@@: [g 2] or
DEXRON®@@@@@: [g
3](DEXRON®@@@@@: [g 2])
SSM (SPECIAL SERVICE MATERIALS)
08826±00090Seal Packing 1281,
THREE BOND 1281 or equivalent
(FIPG)Differential LH bearing retainer
Differential RH retainer
08833±00070Adhesive 1324,
THREE BOND 1324 or equivalentDifferential RH retainer set bolt
AX02N±02
AX01V±08
AX02P±02

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±106
AT3700:Adjusting shim thickness
mm (in.)
MarkThicknessMarkThickness
02.00 (0.0787)92.45 (0.0965)
12.05 (0.0807)A2.50 (0.0984)
22.10 (0.0827)B2.55 (0.1004)
32.15 (0.0846)C2.60 (0.1024)
42.20 (0.0866)D2.65 (0.1043)
52.25 (0.0886)E2.70 (0.1063)
62.30 (0.0906)F2.75 (0.1083)
72.35 (0.0925)G2.80 (0.1102)
82.40 (0.0945)H2.85 (0.1122)
11. INSTALL LH BEARING RETAINER
(a) Remove the 6 bolts and LH bearing retainer.
(b) Remove any FIPG material on the contacting surfaces of
LH bearing retainer, transaxle case and carrier cover.
(c) Apply FIPG to the transaxle case and carrier cover.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the LH bearing retainer within 10 minutes af-
ter applying FIPG.
(d) Install the LH bearing retainer.
(e) Coat the threads of bolts with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(f) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(g) Snap down the bearings.
(h) Recheck the differential total preload.

AUTOMATIC TRANSAXLECOMPONENT PARTS INSTALLATION ±
AX±107
12. INSTALL NEW OIL SEAL
(a) Place the oil baffle onto the LH bearing retainer.
(b) Using SST, drive in a new oil seal unit its end is flush with
surface of the LH bearing retainer.
SST 09223±15010
13. INSTALL RH RETAINER
(a) Remove any FIPG material on the contacting surfaces of
RH retainer and transaxle case.
(b) Apply FIPG to the RH retainer.
FIPG: Part No.08826±00090, THREE BOND 1281 or equiva-
lent
HINT: Install the RH retainer within 10 minutes after apply-
ing FIPG.
(c) Coat the bolts' threads with sealer.
Sealer: Part No.08833±00070, THREE BOND 1324 or equiv-
alent
(d) Tighten the bolts.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(e) Using SST, press in the oil seal.
SST 09226±10010

P03445
Drive Gear
Sub±Gear Service
Bolt
EM7797
Seal Packing
P03282
P03283
: Seal Packing
S05932
Marking
15° 15°
± ENGINE MECHANICAL (5S±FE)CYLINDER HEAD
EM±57
1229 Author: Date:
(9) Remove the service bolt.
6. CHECK AND ADJUST VALVE CLEARANCE
(See page EM±4)
Turn the camshaft and position the cam lobe upward, and in-
spect and adjust the valve clearance.
7. INSTALL SEMI±CIRCULAR PLUGS
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the semi±circular plug grooves.
Seal packing: Part No. 08826±00080 or equivalent
(c) Install the 2 semi±circular plugs to the cylinder head.
8. INSTALL CYLINDER HEAD COVER
(a) Remove any old packing (FIPG) material.
(b) Apply seal packing to the cylinder head as shown in the
illustration.
Seal packing: Part No. 08826±00080 or equivalent
(c) Install the gasket to the head cover.
(d) Install the head cover with the 4 grommets and nuts. Uni-
formly tighten the nuts in several passes.
Torque: 44 N´m (450 kgf´cm, 33 ft´lbf)
HINT:
Install the grommets so that their markings are as shown in the
illustration.

P12974
SST
Main Gear
Sub±Gear
P12963
90°Exhaust
P12804
Exhaust
Front
A02008
Exhaust
Seal
Packing
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±59
1345 Author: Date:
(e) Using SST, align the holes of the camshaft main gear and
sub±gear by turning camshaft sub±gear counterclock-
wise, and temporarily install a service bolt.
SST 09960±10010 (09962±01000, 09963±00500)
(f) Align the gear teeth of the main gear and sub±gear, and
tighten the service bolt.
5. INSTALL CAMSHAFTS OF RH CYLINDER HEAD
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be held level while it is being installed. If the
camshaft is not level, the portion of the cylinder head re-
ceiving the shaft thrust may crack or be damaged, causing
the camshaft to seize or break. To avoid this, the following
steps should be carried out.
(a) Install the exhaust camshaft.
(1) Apply new engine oil to the thrust portion and jour-
nal of the camshaft.
(2) Place the exhaust camshaft at 90° angle of timing
mark (2 dot marks) on the cylinder head.
(3) Apply MP grease to a new oil seal lip.
(4) Install the oil seal to the camshaft.
(5) Remove any old packing (FIPG) material.
(6) Apply seal packing to the No.1 bearing cap as
shown.
Seal packing: Part No. 08826±00080 or equivalent

P12870Service Bolt
Intake
P12884
Exhaust
90°
P12805
Exhaust
Front
A02008
Exhaust
Seal
Packing
± ENGINE MECHANICAL (1MZ±FE)CYLINDER HEAD
EM±61
1347 Author: Date:
(7) Remove the service bolt.
6. INSTALL CAMSHAFTS OF LH CYLINDER HEAD
NOTICE:
Since the thrust clearance of the camshaft is small, the
camshaft must be held level while it is being installed. If the
camshaft is not level, the portion of the cylinder head re-
ceiving the shaft thrust may crack or be damaged, causing
the camshaft to seize or break. To avoid this, the following
steps should be carried out.
(a) Install the exhaust camshaft.
(1) Apply new engine oil to the thrust portion and jour-
nal of the camshaft.
(2) Place the exhaust camshaft at 90° angle of timing
mark (1 dot mark) on the cylinder head.
(3) Apply MP grease to a new oil seal lip.
(4) Install the oil seal to the camshaft.
(5) Remove any old packing (FIPG) material.
(6) Apply seal packing to the No.1 bearing cap as
shown.
Seal packing: Part No. 08826±00080 or equivalent