boot TOYOTA CAMRY 1999 Service Repair Manual

BR0AQ±02
F07212
Caliper
Torque Plate
Disc

Gasket
Piston
Piston SealSliding Pin

Dust Boot
Pad Support Plate Sliding Pin

Sliding Bushing

Dust Boot
Anti±squeal Spring
Outer Pad Anti±squeal Shim
Inner Anti±squeal Shim
Inner Pad
Disc brake greaseLithium soap base glycol grease
Non±reusable part
N´m (kgf´cm, ft´lbf)
: Specified torque Bleeder Plug
Boot
Set Ring 5S±FE engine:
34 (350, 25)
107 (1,090, 79)29 (300, 21)
8.3 (85, 74 in.´lbf)
29 (300, 21)
BR±24
± BRAKEFRONT BRAKE CALIPER
2047 Author: Date:
FRONT BRAKE CALIPER
COMPONENTS

F07226
1MZ±FE engine:
Caliper
Torque Plate
Disc
PistonSliding pin

Sliding Bushing

Dust Boot
Pad Support Plate Sliding Pin

Dust Boot
Pad Wear Indicator Plate
Inner Pad Piston Seal
BootSet Ring
Outer Pad
Inner Anti±squeal Shim
Anti±squeal Shim
Disc Brake grease Lithium soap base glycol grease
Non±reusable part
N´m (kgf´cm, ft´lbf)
: Specified torque Bleeder Plug
34 (350, 25)
107 (1,090, 79)29 (300, 21)
8.3 (85, 74 in.´lbf)
29 (300, 21)

Gasket
± BRAKEFRONT BRAKE CALIPER
BR±25
2048 Author: Date:

BR0AS±03
R00121
R00122
R00123
R02877
± BRAKEFRONT BRAKE CALIPER
BR±27
2050 Author: Date:
DISASSEMBLY
1. REMOVE SET RING AND CYLINDER BOOT
Using a screwdriver, remove the set ring and cylinder boot from
the caliper.
2. REMOVE PISTON
(a) Place a piece of cloth or similar, between the piston and
the caliper.
(b) Use compressed air to remove the piston from the cylin-
der.
CAUTION:
Do not place your fingers in front of the piston when using
compressed air.
3. REMOVE PISTON SEAL
Using a screwdriver, remove the piston seal from the cylinder.
4. REMOVE SLIDING PINS AND DUST BOOTS
(a) Remove the 2 sliding pins from the torque plate.
NOTICE:
At the time of reassembly, please refer to the following
item.
Insert the sliding pin with sliding bushing into the bottom
side (5S±FE engine) or top side (1MZ±FE engine).
(b) Using a screwdriver and hammer, tap out the 2 dust
boots.
HINT:
At the time of reassembly, please refer to the following item.
Use a 22 mm (5S±FE engine) or 24 mm (1MZ±FE engine) sock-
et wrench and tap in 2 new dust boots into the torque plate.
NOTICE:
At the time of reassembly, please refer to the following
item.
Check that the metal plate portion of the dust boot fits
snugly in the torque plate.

BR0AW±03
W03258
Plug
SpringWheel Cylinder
BootAdjuster

Cup
Piston
C±washer Inspection Hole
Plug
Pin
Front Shoe
Cup
Shoe Hold±down Spring Adjuster
Rear Shoe
Anchor SpringParking Brake Lever
Automatic Adjusting Lever
E±ring
Adjusting Lever Spring Bleeder Plug
High temperature grease Lithium soap base glycol grease
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
8.3 (85, 74 in.´lbf)
10 (100, 7)
± BRAKEREAR DRUM BRAKE
BR±31
2054 Author: Date:
REAR DRUM BRAKE
COMPONENTS

R00248
SST
Z03633
BR1540
SST
± BRAKEREAR DRUM BRAKE
BR±33
2056 Author: Date:
5. REMOVE REAR SHOE
(a) Using SST, remove the shoe hold±down spring, 2 cups
and pin.
SST 09718±00010
(b) Using a screwdriver, disconnect the parking brake cable
from the anchor plate.
(c) Using pliers, disconnect the parking brake cable from the
lever and remove the rear shoe together with adjuster.
NOTICE:
Do not allow oil or grease on the rubbing face.
6. REMOVE ADJUSTER FROM REAR SHOE
(a) Remove the adjusting lever spring.
(b) Remove the adjuster together with the return spring.
7. REMOVE AUTOMATIC ADJUSTING LEVER AND
PARKING BRAKE LEVER
(a) Remove the E±ring.
(b) Remove the automatic adjusting lever.
(c) Remove the C±washer.
(d) Remove the parking brake lever.
8. REMOVE WHEEL CYLINDER
(a) Using SST, disconnect the brake line. Use a container to
catch the brake fluid.
Torque: 15 N´m (155 kgf´cm, 11 ft´lbf)
SST 09751±36011
(b) Remove the 2 bolts and the wheel cylinder.
Torque: 10 N´m (100 kgf´cm, 7 ft´lbf)
9. DISASSEMBLE WHEEL CYLINDER
(a) Remove the 2 boots.
(b) Remove the 2 pistons and springs.
(c) Remove the 2 piston cups.

BR0B2±03
W03262

Gasket
Caliper
Torque Plate
Plug
Bleeder Plug
Dust Boot
Main Pin Boot
Piston Seal
Piston
Boot
Set Ring Dust Boot Main Pin
Anti±squeal Shim
Inner Anti±squeal Shim
Inner PadSliding Bushing
Pad Support Plate
Outer Pad
Inner Anti±squeal Shim
Anti±squeal Shim
Disc brake grease Lithium soap base glycol grease
Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torque
47 (475, 34)
20 (200, 14)
26 (270, 20)
29 (300, 21)
29 (300, 21)
8.3 (85, 74 in.´lbf)
Disc
± BRAKEREAR BRAKE CALIPER
BR±39
2062 Author: Date:
REAR BRAKE CALIPER
COMPONENTS

BR0B4±02
R00520
± BRAKEREAR BRAKE CALIPER
BR±41
2064 Author: Date:
DISASSEMBLY
1. REMOVE SLIDING BUSHING
2. REMOVE 2 DUST BOOTS
3. REMOVE MAIN PIN BOOT
NOTICE:
Ensure that the boots are secured firmly to the bushing and
caliper grooves.
4. REMOVE CYLINDER BOOT SET RING AND BOOT
(See step 1 on page BR±27)
5. REMOVE PISTON (See step 2 on page BR±27)
6. REMOVE PISTON SEAL (See step 3 on page BR±27)

CL036±01
Q10085
Filler Cap
Float
Reservoir
TankSlotted Spring Pin

Grommet
Clutch Line
15 (155, 11)
Master Cylinder Body

Non±reusable part
N´m (kgf´cm, ft´lbf): Specified torqueSpringPiston
Push RodSnap Ring WasherBootClip
12 (120, 9)
Lock NutClevisClevis Pin CL±4
± CLUTCHCLUTCH MASTER CYLINDER
1783 Author: Date:
CLUTCH MASTER CYLINDER
COMPONENTS

CL038±01
Q10083
Q05039
CL±6
± CLUTCHCLUTCH MASTER CYLINDER
1785 Author: Date:
DISASSEMBLY
1. REMOVE RESERVOIR TANK
(a) Using a pin punch and hammer, drive out the slotted
spring pin.
(b) Remove the reservoir tank and grommet.
2. REMOVE PUSH ROD
Pull back the boot, and using snap ring pliers, remove the snap
ring.
3. REMOVE PISTON

CL03B±01
Q10016
Clutch Line
15 (155, 11)
12 (120, 9)
Bleeder Plug
8.4 (85, 74 in.´lbf)
Release Cylinder Body
Piston
Spring
Push RodBoot
N´m (kgf´cm, ft´lbf)
: Specified torque
± CLUTCHCLUTCH RELEASE CYLINDER
CL±9
1788 Author: Date:
CLUTCH RELEASE CYLINDER
COMPONENTS