brake rotor TOYOTA CAMRY 1999 Service Repair Manual

DI1J0±01
A00414
Vehicle Speed Sensor4±Pulse 4±Pulse
Combination Meter
ECM
Transaxle
Vehicle Speed Sensor
DI±408
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A140E)
643 Author: Date:
CIRCUIT INSPECTION
DTC P0500 Vehicle Speed Sensor Malfunction
CIRCUIT DESCRIPTION
The vehicle speed sensor outputs a 4±pulse signal for every revolution of the rotor shaft, which is rotated
by the transmission output shaft via the driven gear. After this signal is converted into a more precise rectan-
gular wave form by the wave form shaping circuit inside the combination meter, it is then transmitted to the
ECM. The ECM determines the vehicle speed based on the frequency of these pluse signals.
DTC No.DTC Detecting ConditionTrouble Area
P0500
During vehicle is being driven, no vehicle speed sensor signal
to ECM
(2 trip detection logic)
Combination meter

Open or short in vehicle speed sensor circuit

Vehicle speed sensor
ECM Clutch or brake slips or gear is broken
ECM

Automatic transaxle (clutch, brake or gear etc.)
WIRING DIAGRAM
See page DI±145.

DI1KB±01
A00223
Vehicle Speed
Sensor4±Pulse
Combination
Meter
ECM
Transaxle
Vehicle Speed Sensor
4±Pulse
Q00515 Q00514
DI±456
± DIAGNOSTICSAUTOMATIC TRANSAXLE (A541E)
691 Author: Date:
CIRCUIT INSPECTION
DTC P0500 Vehicle Speed Sensor Malfunction
CIRCUIT DESCRIPTION
The vehicle speed sensor outputs a 4±pulse signal for every revolution of the rotor shaft, which is rotated
by the transmission output shaft via the driven gear. After this signal is converted into a more precise rectan-
gular waveform by the waveform shaping circuit inside the combination meter, it is then transmitted to the
ECM. The ECM determines the vehicle speed based on the frequency of these pulse signals.
DTC No.DTC Detecting ConditionTrouble Area
P0500
No vehicle speed sensor signal to ECM under conditions (a)
and (b)
(2 trip detection logic)
(a) Park/neutral position switch is OFF
(b) Vehicle is being driven
Open or short in vehicle speed sensor circuit

Vehicle speed sensor

Combination meter

ECM
At ti t l (lthb k t )Clutch or brake slips or gear is broken
Automatic transaxle (clutch, brake or gear etc.)
WIRING DIAGRAM
See page DI±333.

H07517
TOYOTA
Hand±held Tester
DLC2 DI±496
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
731 Author: Date:
(b) Using TOYOTA hand±held tester, check the DTC.
(1) Do step 1. ~ 6. on the previous page.
(2) Hook up the TOYOTA hand±held tester to the
DLC2.
(3) Read the DTC by following the prompts on the tes-
ter screen.
Please refer to the TOYOTA hand±held tester oper-
ator 's manual for further details.
DTC of speed sensor check function:
Code No.DiagnosisTrouble Area
71Low output voltage of right front speed sensor

Right front speed sensor

Sensor installation

Right front speed sensor rotor
72Low output voltage of left front speed sensor

Left front speed sensor

Sensor installation

Left front speed sensor rotor
73Low output voltage of right rear speed sensor

Right rear speed sensor

Sensor installation

Right rear speed sensor rotor
74Low output voltage of left rear speed sensor

Left rear speed sensor

Sensor installation

Left rear speed sensor rotor
75Abnormal change in output voltage of right front speed sen-
sor
Right front speed sensor rotor
76Abnormal change in output voltage of left front speed
sensor
Left front speed sensor rotor
77Abnormal change in output voltage of right rear speed
sensor
Right rear speed sensor rotor
78Abnormal change in output voltage of left rear speed sensor
Left rear speed sensor rotor

DI03D±03
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
DI±497
732 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843 ±18020, connect the terminals Tc and E1, and remove the short pin.

If any abnormality is not found when inspection parts, inspect the ECU.

If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±502)Open circuit in ABS solenoid relay circuit
ABS solenoid relay
12
(DI±502)Short circuit in ABS solenoid relay circuit

ABS solenoid relay

ABS solenoid relay circuit
13
(DI±507)Open circuit in ABS motor relay circuit
ABS motor relay
14
(DI±507)Short circuit in ABS motor relay circuit

ABS motor relay

ABS motor relay circuit
21
(DI±511)Open or short circuit in 2±position solenoid circuit for right front
wheel
ABS actuator

SFRR or SFRH circuit
22
(DI±511)Open or short circuit in 2±position solenoid circuit for left front
wheel
ABS actuator

SFLR or SFLH circuit
23
(DI±511)Open or short circuit in 2±position solenoid circuit for right rear
wheel
ABS actuator

SRRR or SRRH circuit
24
(DI±511)Open or short circuit in 2±position solenoid circuit for left rear
wheel
ABS actuator

SRLR or SRLH circuit
31
(DI±514)Right front wheel speed sensor signal malfunction
32
(DI±514)Left front wheel speed sensor signal malfunction
Right front, left front, right rear and left rear speed sensor
Eh d i it33
(DI±514)Right rear wheel speed sensor signal malfunction

Each speed sensor circuit

Speed sensor rotor
34
(DI±514)Left rear wheel speed sensor signal malfunction
33, 34
(DI±519)Rear speed sensor rotor faulty

Rear axle hub

Right rear, left rear speed sensor

Rear speed sensor circuit
41
(DI±520)Power source voltage down

Battery

Charging system

Power source circuit
49
(DI±523)Open circuit in stop light switch circuit
Stop light switch

Stop light switch circuit
51
(DI±525)Pump motor is locked
ABS pump motor
Always ON
(DI±527)Malfunction in ECU
ECU

Battery

DI03E±03
F01172
Sensor Rotor
ABS Warning Light
ABS ECU
DLC 1
Front Speed Sensor
ABS Actuator
ABS Solenoid
Relay
ABS Motor Relay
Sensor RotorFront Speed
Sensor
Stop Light SwitchDLC 2
Rear Speed Sensor DI±498
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
733 Author: Date:
PARTS LOCATION

BR3583
BR3582F00010
RotorSpeed Sensor
Magnet
To ECU
+V
±VHigh Speed
Low Speed
CoilNS
DI±514
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
749 Author: Date:
DTC31, 32, 33, 34Speed Sensor Circuit
CIRCUIT DESCRIPTION
The speed sensor detects wheel speed and sends the ap-
propriate signals to the ECU. These signals are used to control
the ABS system. The front and rear rotors each have 48 serra-
tions.
When the rotors rotate, the magnetic field emitted by the perma-
nent magnet in the speed sensor generates an AC voltage.
Since the frequency of this AC voltage changes in direct propor-
tion to the speed of the rotor, the frequency is used by the ECU
to detect the speed of each wheel.

DTC No.DTC Detecting ConditionTrouble Area
31, 32, 33, 34
Detection of any of conditions from 1. through 4.:
1. Vehicle speed is at 10 km/h (6 mph) or more and the
speed sensor signal circuit is open or short circuit con-
tinues for 15 sec. or more.
2. Momentary interruption of the speed sensor signal oc-
curs 7 times or more.
3. Vehicle speed is at 20 km/h (12mph) or more and inter-
ference on the speed sensor signal continues for 5 sec.
or more.
4. Open circuit condition of the speed sensor signal circuit
continues for 0.5 sec. or more.

Right front, left front, right rear, left rear speed sensor

Each speed sensor circuit

Speed sensor rotor
HINT:

DTC No. 31 is for the right front speed sensor.

DTC No. 32 is for the left front speed sensor.

DTC No. 33 is for the right rear speed sensor.

DTC No. 34 is for the left rear speed sensor.
Fail safe function:
If trouble occurs in the speed sensor circuit, the ECU cuts off current to the ABS solenoid relay and prohibits
ABS control.
DI1JM±02

BR3795
OK NG OK NG
OK NGOK NG
W04200
Normal Signal Waveform
1 V / Division2 m/s / DivisionGND
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
DI±517
752 Author: Date:
2 Check for open and short circuit in harness and connector between each speed
sensor and ECU (See page IN±31).
NG Repair or replace harness or connector.
OK
3 Check speed sensor installation.
CHECK:
Check the speed sensor installation.
OK:
The installation bolt is tightened properly and there is
no clearance between the sensor and steering
knuckle or rear axle carrier.
NG Replace speed sensor.
NOTICE:
Check the speed sensor signal last (See page DI±493).
OK
4 Check speed sensor and sensor rotor serrations.
REFERENCE: INSPECTION USING OSCILLOSCOPE
PREPARATION:
(a) Remove the ABS ECU.
(b) Connect the oscilloscope to the terminals FR+, FL+, RR+
or RL+ and GND of the ABS ECU.
CHECK:
Drive the vehicle with about 30 km/h (19 mph), and check the
signal waveform.
OK Check and replace ABS ECU.
NG

R00948
R00947
DI±518
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
753 Author: Date:
5 Check sensor rotor and sensor tip.
Front:
PREPARATION:
Remove the front drive shaft (See page SA±17 or SA±26).
CHECK:
Check the sensor rotor serrations.
OK:
No scratches or missing teeth or foreign objects.
PREPARATION:
Remove the front speed sensor (See page BR±68).
CHECK:
Check the sensor tip.
OK:
No scratches or foreign objects on the sensor tip.
Rear:
PREPARATION:
Remove the axle hub (See page SA±52).
CHECK:
Check the sensor rotor serrations.
OK:
No scratches or missing teeth or foreign objects.
PREPARATION:
Remove the rear speed sensor (See page BR±71).
CHECK:
Check the sensor tip.
OK:
No scratches or foreign objects on the sensor tip.
NG Replace sensor rotor or speed sensor.
NOTICE:
Check the speed sensor signal last (See page DI±493).
OK
Check and replace ABS ECU.

± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (DENSO Made)
DI±519
754 Author: Date:
DTC 33, 34 Rear Speed Sensor Rotor Faulty
CIRCUIT DESCRIPTION
DTC No.DTC Detecting ConditionTrouble Area
33, 34
The condition that the both rear side wheels' speed is
lower than the front wheels' speed at 20 km/h (12 mph) or
more for 20 sec. or more when the IG switch turns ON
and OFF , which is repeated in a sequence more than 8
times.

Rear axle hub

Right rear, left rear speed sensor

Rear speed sensor circuit
INSPECTION PROCEDURE
1 Check rear axle hub (See page SA±9).
NG Replace rear axle hub.
OK
2 Check rear speed sensor (See page DI±514).
NG Replace rear speed sensor.
OK
3 Check for open and short circuit in harness and connector between rear speed
sensor and ECU (See page IN±31).
NG Repair or replace harness and connector.
OK
Check and replace ABS ECU.
DI03L±03

BR3893
Malfunction Code (Example Code 72, 76)
72 67
ON
OFF
0.5 sec. 0.5 sec. 0.5 sec. 0.5 sec.1.5 sec.
2.5 sec.4 sec.
Repeat
H07517
TOYOTA
Hand±held Tester
DLC2
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
DI±541
776 Author: Date:
HINT:

See the list of DTC shown at the bottom of this page.

If every sensor is normal, a normal code is output (A cycle
of 0.25 sec. ON and 0.25 sec. OFF is repeated).

If 2 or more malfunctions are indicated at the same time,
the lowest numbered code will be displayed 1st.
(12) After doing the check, disconnect the SST from ter-
minals Tc and E
1 of DLC1, and turn ignition switch
OFF.
SST 09843 ± 18020
(b) Using TOYOTA hand±held tester, check the DTC.
(1) Do step 1. ~ 6. on the previous page.
(2) Hook up the TOYOTA hand±held tester to the
DLC2.
(3) Read the DTC by following the prompts on the tes-
ter screen.
Please refer to the TOYOTA hand±held tester oper-
ator 's manual for further details.
DTC of speed sensor check function:
Code No.DiagnosisTrouble Area
71Low output voltage of right front speed sensor

Right front speed sensor

Sensor installation

Right front speed sensor rotor
72Low output voltage of left front speed sensor

Left front speed sensor

Sensor installation

Left front speed sensor rotor
73Low output voltage of right rear speed sensor
Right rear speed sensor
Sensor installation
Right rear speed sensor rotor
74Low output voltage of left rear speed sensor

Left rear speed sensor

Sensor installation

Left rear speed sensor rotor
75Abnormal change in output voltage of right front speed
sensor
Right front speed sensor rotor
76Abnormal change in output voltage of left front speed
sensor
Left front speed sensor rotor
77Abnormal change in output voltage of right rear speed
sensor
Right rear speed sensor rotor
78Abnormal change in output voltage of left rear speed sensor
Left rear speed sensor rotor