mass TOYOTA CAMRY 1999 Service Repair Manual

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS ±
IN±7
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass±
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range±

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS ±
IN±7
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass±
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range±

INTRODUCTIONGLOSSARY OF SAE AND TOYOTA TERMS ±
IN±7
IACIdle Air ControlIdle Speed Control (ISC)
IATIntake Air TemperatureIntake or Inlet Air Temperature
ICMIgnition Control Module±
IFIIndirect Fuel InjectionIndirect Injection
IFSInertia Fuel±Shutoff±
ISCIdle Speed Control±
KSKnock SensorKnock Sensor
MAFMass Air FlowAir Flow Meter
MAPManifold Absolute PressureManifold Pressure
Intake Vacuum
MCMixture Control
Electric Bleed Air Control Valve (EBCV)
Mixture Control Valve (MCV)
Electric Air Control Valve (EACV)
MDPManifold Differential Pressure±
MFIMultiport Fuel InjectionElectronic Fuel Injection (EFI)
MILMalfunction Indicator LampCheck Engine Light
MSTManifold Surface Temperature±
MVZManifold Vacuum Zone±
NVRAMNon±Volatile Random Access Memory±
O2SOxygen SensorOxygen Sensor, O2 Sensor (O2S)
OBDOn±Board DiagnosticOn±Board Diagnostic (OBD)
OCOxidation Catalytic ConverterOxidation Catalyst Converter (OC), CCo
OPOpen LoopOpen Loop
PAIRPulsed Secondary Air InjectionAir Suction (AS)
PCMPowertrain Control Module±
PNPPark/Neutral Position±
PROMProgrammable Read Only Memory±
PSPPower Steering Pressure±
PTOXPeriodic Trap OxidizerDiesel Particulate Filter (DPF)
Diesel Particulate Trap (DPT)
RAMRandom Access MemoryRandom Access Memory (RAM)
RMRelay Module±
ROMRead Only MemoryRead Only Memory (ROM)
RPMEngine SpeedEngine Speed
SCSuperchargerSupercharger
SCBSupercharger Bypass±
SFISequential Multiport Fuel InjectionElectronic Fuel Injection (EFI), Sequential Injection
SPLSmoke Puff Limiter±
SRIService Reminder Indicator±
SRTSystem Readiness Test±
STScan Tool±
TBThrottle BodyThrottle Body
TBIThrottle Body Fuel InjectionSingle Point Injection
Central Fuel Injection (Ci)
TCTurbochargerTurbocharger
TCCTorque Converter ClutchTorque Converter
TCMTransmission Control ModuleTransmission ECU (Electronic Control Unit)
TPThrottle PositionThrottle Position
TRTransmission Range±

DI00I±09
DI±16
± DIAGNOSTICSENGINE (5S±FE)
251 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for that code listed
in the table below. For details of each code, turn to the page referred to under the ''See Page '' for the respec-
tive ''DTC No.'' in the DTC chart.
SAE Controlled:
DTC No.
(See Page)Detection ItemTrouble AreaMIL*1Memory
P0105
(DI±29)
Manifold Absolute
Pressure/Barometric
Pressure Circuit
MalfunctionOpen or short in manifold absolute pressure sensor circuit
Manifold absolute pressure sensor
ECM

P0106
(DI±33)Manifold Absolute Pressure
Circuit Range/Performance
ProblemManifold absolute pressure sensor
Vacuum line
P0110
(DI±35)Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM

P0115
(DI±41)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM

P0116
(DI±47)Engine Coolant Temp. Circuit
Range/Performance ProblemEngine coolant temp. sensor
Cooling system
P0120
(DI±49)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM

P0121
(DI±54)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
Range/Performance Problem
Throttle position sensor
*2
P0125
(DI±61)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Except California Spec.)Open or short in heated oxygen sensor (bank 1 sensor 1)
circuit
Heated oxygen sensor (bank 1 sensor 1)
ECM

*3
P0125
(DI±55)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Only for California Spec.)Open or short in A/F sensor circuit
A/F sensor
ECM

*2
P0130
(DI±66)Heated Oxygen Sensor Circuit
Malfunction (Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*2
P0133
(DI±71)
Heated Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*2
P0135
(DI±75)
Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 1)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
 ECM

*1: 


MIL lights up
*
2: Except California specification vehicles
*
3: Only for California specification vehicles

± DIAGNOSTICSENGINE (1MZ±FE)
DI±207
442 Author: Date:
7. ENGINE OPERATING CONDITION
NOTICE:
The values given below for ºNormal Conditionº are representative values, so a vehicle may still be
normal even if its value varies from those listed here. So do not decide whether a part is faulty or
not solely according to the ºNormal Conditionº here.
(a) CARB mandated signals.
TOYOTA hand±held tester displayMeasurement ItemNormal Condition*
FUEL SYS #1
Fuel System Bank 1
OPEN: Air±fuel ratio feedback stopped
CLOSED: Air±fuel ratio feedback operating
Idling after warming up: CLOSED
FUEL SYS #2
Fuel System Bank 2
OPEN: Air±fuel ratio feedback stopped
CLOSED: Air±fuel ratio feedback operating
Idling after warming up: CLOSED
CALC LOAD
Calculator Load:
Current intake air volume as a proportion of max.
intake air volumeIdling: 13.1 ~ 18.7%
Racing without load (2,500rpm): 11.7 ~ 17.3%
COOLANT TEMP.Engine Coolant Temp. Sensor ValueAfter warming up: 80 ~ 95°C (176 ~ 203°F)
SHORT FT #1Short±term Fuel Trim Bank 10 ± 20%
LONG FT #1Long±term Fuel Trim Bank 10 ± 20%
SHORT FT #2Short±term Fuel Trim Bank 20 ± 20%
LONG FT #2Long±term Fuel Trim Bank 20 ± 20%
ENGINE SPDEngine SpeedIdling: 650 ~ 750 rpm
VEHICLE SPDVehicle SpeedVehicle stopped: 0 km/h (0 mph)
IGN ADVANCEIgnition Advance:
Ignition Timing of Cylinder No. 1Idling: BTDC 10 ~ 25.0°
INTAKE AIRIntake Air Temp. Sensor ValueEquivalent to Ambient Temp.
MAFAir Flow Rate Through Mass Air Flow Meter
Idling: 3.3 ~ 4.7 gm/sec.
Racing without load (2,500 rpm):
10.4 ~ 15.4 gm/sec.
THROTTLE POS
Voltage Output of Throttle Position Sensor
Calculated as a percentage:
0 V "0%, 5 V "100%Throttle valve fully closed: 7 ~ 11 %
Throttle valve fully open: 65 ~ 75%
*: If no conditions are specifically stated for ºldlingº, it means the shift lever is at N or P position, the A/C switch
is OFF and all accessory switches are OFF.

DI07B±07
± DIAGNOSTICSENGINE (1MZ±FE)
DI±211
446 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
1. SAE CONTROLLED
HINT:
Parameters listed in the chart may not be exactly the same as your reading due to the type of instrument
or other factors.
If a malfunction code is displayed during the DTC check in check mode, check the circuit for that code listed
in the table below. For details of each code, turn to the page referred to under the ''See page '' for the respec-
tive ''DTC No.'' in the DTC chart.
DTC No.
(See Page)Detection ItemTrouble AreaMIL*1Memory
P0100
(DI±222)Mass Air Flow Circuit
MalfunctionOpen or short in mass air flow meter circuit
Mass air flow meter
ECM

P0101
(DI±227)Mass Air Flow Circuit
Range/Performance
Problem
Mass air flow meter
P0110
(DI±228)Intake Air Temp. Circuit
MalfunctionOpen or short in intake air temp. sensor circuit
Intake air temp. sensor (built into mass air flow meter)
ECM

P0115
(DI±233)Engine Coolant Temp. Circuit
MalfunctionOpen or short in engine coolant temp. sensor circuit
Engine coolant temp. sensor
ECM

P0116
(DI±237)Engine Coolant Temp. Circuit
Range/Performance ProblemEngine coolant temp. sensor
Cooling system
P0120
(DI±239)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
MalfunctionOpen or short in throttle position sensor circuit
Throttle position sensor
ECM

P0121
(DI±243)Throttle/Pedal Position
Sensor/Switch ºAº Circuit
Range/Performance Problem
Throttle position sensor
*2
P0125
(DI±244)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Except California Spec.)
Fuel system
Injector
Ignition system
Gas leakage on exhaust system
Open or short in heated oxygen sensor circuit
(bank 1, 2 sensor 1)
Heated oxygen sensor (bank 1, 2 sensor 1)
ECM

*3
P0125
(DI±249)
Insufficient Coolant Temp. for
Closed Loop Fuel Control
(Only for California Spec.)
Fuel system
Injector
Ignition system
Gas leakage on exhaust system
Open or short in A/F sensor circuit (bank 1, 2 sensor 1)
A/F sensor (bank 1, 2 sensor 1)
ECM

*2
P0130
(DI±255)Heated Oxygen Sensor Circuit
Malfunction (Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*1: 


MIL lights up
*
2: Except California specification vehicles
*
3: Only for California specification vehicle

DI±212
± DIAGNOSTICSENGINE (1MZ±FE)
447 Author: Date:
DTC No.
(See Page)Detection ItemTrouble AreaMILMemory
*2
P0133
(DI±259)
Heated Oxygen Sensor Circuit
Slow Response
(Bank 1 Sensor 1)Heated oxygen sensor
Fuel trim malfunction
*2
P0135
(DI±263)
Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 1)Open or short in heater circuit of heated oxygen sensor
Heated oxygen sensor heater
ECM

P0136
(DI±265)Heated Oxygen Sensor Circuit
Malfunction
(Bank 1 Sensor 2)
Heated oxygen sensor
P0141
(DI±263)Heated Oxygen Sensor Heater
Circuit Malfunction
(Bank 1 Sensor 2)
Same as DTC No. P0135*1
*3
P0150
(DI±255)
Heated Oxygen Sensor
Circuit Malfunction
(Bank 2 Sensor 1)
Same as DTC No. P0130*1
*3
P0153
(DI±259)
Heated Oxygen Sensor
Circuit Slow Response
(Bank 2 Sensor 1)Same as DTC No. P0133
Fuel trim malfunction*1
*3
P0155
(DI±263)Heated Oxygen Sensor
Circuit Malfunction
(Bank 2 Sensor 1)
Same as DTC No. P0135*1
*3
P0171
(DI±272)System too Lean
(Fuel Trim)
(Except California Spec.)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Heated oxygen sensor (bank 1, 2 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
Gas leakage on exhaust system
*1
*3
P0172
(DI±272)System too Rich
(Fuel Trim)
(Except California Spec.)
Fuel line pressure
Injector leak, blockage
Heated oxygen sensor (bank 1, 2 sensor 1) malfunction
Mass air flow meter
Engine coolant temp. sensor
Gas leakage on exhaust system
*1
*4
P0171
(DI±267)System too Lean
(Fuel Trim)
(Only for California Spec.)
Air intake (hose loose)
Fuel line pressure
Injector blockage
Mass air flow meter
Engine coolant temp. sensor
A/F sensor (bank 1, 2 sensor 1)
Gas leakage on exhaust system
*1
*4
P0172
(DI±267)System too rich
(Fuel Trim)
(Only for California Spec.)
Fuel line pressure
Injector leak, blockage
Heated oxygen sensor malfunction
Mass air flow meter
Engine coolant temp. sensor
A/F sensor (bank 1, 2 sensor 1)
Gas leakage on exhaust system
*1
*1: MIL lights up
*2: MIL light up or blinking
*3: Except California specification vehicles
*4: Only for California specification vehicle

± DIAGNOSTICSENGINE (1MZ±FE)
DI±213
448 Author: Date:
DTC No.
(See Page)Detection ItemTrouble AreaMILMemory
P0300
(DI±276)Random/Multiple Cylinder
Misfire DetectedIgnition system
Injector
Fuel line pressure
EGR
P0301
P0302
P0303
P0304
P0305
P0306
(DI±276)Misfire Detected
± Cylinder 1
± Cylinder 2
± Cylinder 3
± Cylinder 4
± Cylinder 5
± Cylinder 6
EGR
Compression pressure
Valve clearance not to specification
Valve timing
Mass air flow meter
Engine coolant temp. sensor
Open or short engine wire
Connector connection
ECM
*2
P0325
(DI±283)Knock Sensor 1 Circuit
MalfunctionOpen or short in knock sensor 1 circuit
Knock sensor 1 (looseness)
ECM
*1
P0330
(DI±283)Knock Sensor 2 Circuit
MalfunctionOpen or short in knock sensor 2 circuit
Knock sensor 2 (looseness)
ECM
*1
P0335
(DI±287)Crankshaft Position Sensor
ºAº Circuit Malfunction
Open or short in crankshaft position sensor circuit
Crankshaft position sensor
Starter
ECM
*1
P0340
(DI±290)Camshaft Position Sensor
Circuit Malfunction
Open or short in camshaft position sensor circuit
Camshaft position sensor
Starter
ECM
*1
P0401
(DI±292)Exhaust Gas Recirculation
Flow Insufficient Detected
EGR valve (stuck closed)
Open or short in EGR gas temp. sensor circuit
EGR gas temp. sensor
Open in VSV circuit for EGR
VSV for EGR
Vacuum control valve
Vacuum hose disconnected or blocked
ECM
*1
P0402
(DI±302)Exhaust Gas Recirculation
Flow Excessive Detected
EGR valve stuck open
VSV for EGR open malfunction
Short in VSV circuit for EGR
Open or short in EGR valve position sensor circuit
EGR valve position sensor
ECM
*1
*3
P0420
(DI±305)Catalyst System Efficiency
Below Threshold
(Except California Spec.)Three±way catalytic converter
Open or short in heated oxygen sensor circuit
Heated oxygen sensor
*2
*4
P0420
(DI±308)Catalyst System Efficiency
Below Threshold
(Only for California Spec.)
Three±way catalytic converter
Open or short in heated oxygen sensor (bank 1, sensor 2)
circuit
Heated oxygen sensor (bank 1, sensor 2)
Open or short in A/F sensor (bank 1, 2 sensor 1) circuit
A/F sensor (bank 1, 2 sensor 1)
*2
*1: MIL lights up
*2: MIL lights up on U.S.A and Canadian specification vehicles
*3: Except California specification vehicles
*4: Only for California specification vehicle

DI07C±06
A07469
Engine Coolant
Temp. Sensor
Heated Oxygen Sensor
(Bank 1 Sensor 2) VSV for EVAP VSV for ACIS
Crankshaft Position
Sensor
Camshaft Position
Sensor
Heated Oxygen Sensor *1
(Bank 1 Sensor 1)
A/F Sensor*2
(Bank 1 Sensor 1)Park/Neutral Position Switch
Knock Sensor 1 Knock Sensor 2
EGR Gas Temp. Sensor InjectorDLC1ECMVSV for EGR
IAC ValveMass Air Flow MeterIgniter
*1 : Except California Specification vehicles
*2 : Only for California Specification vehiclesVapor Pressure
Sensor
DLC3
Heated Oxygen Sensor *1
(Bank 2 Sensor 1)
A/F Sensor*2
(Bank 2 Sensor 1)
Canister
EGR Valve
Position Sensor
± DIAGNOSTICSENGINE (1MZ±FE)
DI±217
452 Author: Date:
PARTS LOCATION

DI07F±06
A00435
B+
Thermistor
Power Transistor
Platinum Hot wire
B
Output
Platinum Hot
Wire A
Voltage
Thermistor
FI6929
S05741
DI±222
± DIAGNOSTICSENGINE (1MZ±FE)
457 Author: Date:
CIRCUIT INSPECTION
DTC P0100 Mass Air Flow Circuit Malfunction
CIRCUIT DESCRIPTION
The mass air flow meter uses a platinum hot wire. The hot wire air flow meter consists of a platinum hot wire,
thermistor and a control circuit installed in a plastic housing. The hot wire air flow meter works on the principle
that the hot wire and thermistor located in the intake air bypass of the housing detect any changes in the
intake air temperature.
The hot wire is maintained at the set temperature by controlling the current flow through the hot wire. This
current flow is then measured as the output voltage of the mass air flow meter.
The circuit is constructed so that the platinum hot wire and thermistor provide a bridge circuit, with the power
transistor controlled so that the potential of A and B remains equal to maintain the set temperature.
DTC No.DTC Detecting ConditionTrouble Area
P0100Open or short in mass air flow meter circuit with more than 3
sec. engine speed 4,000 rpm or less
Open or short in mass air flow meter circuit

Mass air flow meter

ECM
If the ECM detects DTC 0100 it operates the fail±safe function, keeping the ignition timing and injection vol-
ume constant and making it possible to drive the vehicle.
HINT:
After confirming DTC P0100, use the OBD II scan tool or TOYOTA hand±held tester to confirm the mass
air flow ratio from ºCURRENT DATAº.
Mass Air Flow Value (gm/sec.)Malfunction
0.0
Mass air flow meter power source circuit open

VG circuit open or short
271.0 or more
E2G circuit open