remove the head TOYOTA CAMRY 1999 Service Repair Manual

Q10172
Front
Q10064
Rear
Q10065
TMC : Bolt
TMMK : Nut
± AUTOMATIC TRANSAXLE (A140E)AUTOMATIC TRANSAXLE UNIT
AX±23
1916 Author: Date:
(d) Remove the 6 bolts and 4 nuts.
Torque:
19 mm head bolt: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
14 mm head bolt: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut: 36 N´m (370 kgf´cm, 27 ft´lbf)
(e) Remove the front frame assembly.
33. SUPPORT TRANSAXLE WITH A TRANSMISSION
JACK
34. REMOVE FRONT SIDE STIFFENER PLATE
TMMK made:
Remove the nut, 2 bolts and stiffener plate.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
TMC made:
Remove the 3 bolts and stiffener plate.
Torque: 42 N´m (430 kgf´cm, 31 ft´lbf)
35. REMOVE REAR END PLATE
(a) Remove the 2 bolts and No.1 exhaust pipe support brack-
et.
Torque: 19 N´m (195 kgf´cm, 14 ft´lbf)
(b) Remove the 2 bolts and rear end plate with oil pan insula-
tor.
Torque: 25 N´m (250 kgf´cm, 18 ft´lbf)

Q10172
Front
Q10064
Rear
Q04660
Q10036
Z14284
Left and lower AX±28
± AUTOMATIC TRANSAXLE (A541E)AUTOMATIC TRANSAXLE UNIT
1948 Author: Date:
(d) Remove the 6 bolts and 4 nuts.
Torque:
19 mm head bolt: 181 N´m (1,850 kgf´cm, 134 ft´lbf)
14 mm head bolt: 32 N´m (330 kgf´cm, 24 ft´lbf)
Nut: 36 N´m (370 kgf´cm, 27 ft´lbf)
(e) Remove the front frame assembly.
33. SUPPORT TRANSAXLE WITH A TRANSMISSION
JACK
34. REMOVE TORQUE CONVERTER CLUTCH MOUNT-
ING BOLTS
Turn the crankshaft to gain access to each bolt, remove the 6
bolts with holding the crankshaft pulley bolt by a wrench.
Torque: 41 N´m (420 kgf´cm, 30 ft´lbf)
HINT:
At the time of installation, please refer to the following item.
First install black colored bolt and then the 5 other bolts.
35. REMOVE EXHAUST MANIFOLD PLATE
(a) Remove the bolt, nut and exhaust manifold plate.
Torque:
Except California: 20 N´m (200 kgf´cm, 15 ft´lbf)
California: 34 N´m (350 kgf´cm, 25 ft´lbf)
36. REMOVE 3 LOWER TRANSAXLE±TO±ENGINE
BOLTS
Torque: 46 N´m (470 kgf´cm, 34 ft´lbf)
37. REMOVE TRANSAXLE ASSEMBLY
Separate the transaxle and engine, and lower the transaxle.

N20136
Wire harness side:
1234
N20135
Junction block side:
1 2 3 4 5 6 7 8
10 119
12
± BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE±17
2237 Author: Date:
(b) Disconnect the connector from the integration relay and
inspect the connector on the wire harness side.
Tester connectionConditionSpecified condition
1 ± GroundLight control switch OFFNo continuity
1 ± GroundLight control switch HEAD or TAILContinuity
4 ± GroundLight control switch OFF or TAILNo continuity
4 ± GroundLight control switch HEADContinuity
2 ± Ground
3 ± GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.
7. INSPECT INTEGRATION RELAY (TYPE B) CIRCUIT
(a) Remove the relay from the junction block No.1 and in-
spect the connector on the junction block side.
Tester connectionConditionSpecified condition
2 ± GroundAll door courtesy switches OFF (Except Driver's
Door/ Door closed)No continuity
2 ± GroundOne of the door courtesy switches ON (Except
Driver's Door/ Door opened)Continuity
4 ± GroundDoor courtesy switches except that of the driver's
door OFF (Door closed)No continuity
4 ± GroundOne of the door courtesy switches except that of
the driver's door ON (Door opened)Continuity

N20135
Junction block side:
1 2 3 4 5 6 7 8
10 119
12
± BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE±19
2239 Author: Date:
A6 ± GroundPassenger's door courtesy switch ON (Door
opened)Continuity
A7 ± GroundPassenger's door unlock detection switch OFF
(Door locked)No continuity
A7 ± GroundPassenger's door unlock detection switch ON
(Door unlocked)Continuity
A9 ± GroundRear door unlock detection switch OFF (Door
locked)No continuity
A9 ± GroundRear door unlock detection switch ON (Door
unlocked)Continuity
A11 ± A12
A12 ± A25ConstantContinuity
A16 ± GroundDoor lock manual switch OFF or UNLOCKNo continuity
A16 ± GroundDoor lock manual switch LOCKContinuity
A17 ± GroundDoor lock manual switch OFF or LOCKNo continuity
A17 ± GroundDoor lock manual switch UNLOCKContinuity
A18 ± GroundDriver's and passenger's door key lock and
unlock switch OFF or UNLOCKNo continuity
A18 ± GroundDriver's or passenger's door key lock and unlock
switch LOCKContinuity
A19 ± GroundDriver's door key lock and unlock switch OFF or
LOCKNo continuity
A19 ± GroundDriver's door key lock and unlock switch
UNLOCKContinuity
A20 ± GroundPassenger's door key lock and unlock switch
OFF or LOCKNo continuity
A20 ± GroundPassenger's door key lock and unlock switch
UNLOCKContinuity
A1 ± GroundConstantBattery positive voltage
B1 ± GroundLight control switch OFFNo voltage
B1 ± GroundLight control switch TAIL or HEADBattery positive voltage
B4 ± GroundLight control switch OFF or TAILNo voltage
B4 ± GroundLight control switch HEADBattery positive voltage
B2 ± Ground
B3 ± GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.
8. INSPECT INTEGRATION RELAY (TYPE C) CIRCUIT
(a) Remove the relay from the junction block No.1 and in-
spect the connector on the junction block side.

V08251
14 Tape Player TAPE JAMMED, MALFUNCTION WITH TAPE SPEED OR AUTO±REVERSE
Function OK if different tape (less than 120 mints.) inserted?
Is there a foreign object inside tape player?
Operates normally after cleaning the heads?
Radio assembly faulty.Cassette tape faulty.
Remove foreign object.
Head dirty. Ye s
No
Ye s
Ye s No
No
15 Tape Player CASSETTE TAPE WILL NOT BE EJECTED

Radio±Tape Player Unit (Built±in Power Amplifier)
Does tape player operate normally?
Is auto search button of radio operating normally?
Check that RAD No.1 fuse is OK?
Is +B applied to radio assembly?
Radio assembly faulty.Cassette tape jammed.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.

Radio±Tape Player Unit (Separate Power Amplifier)

Radio±Tape Player±CD Player Unit (Separate Power Amplifier)
Does tape player operate normally?
Is auto search button of radio operating normally?
Check that RAD No.1 fuse is OK?
Is +B applied to power amplifier?
Is +B applied to radio assembly?
Radio assembly faulty.Cassette tape jammed.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.
Power amplifier faulty. No
Ye s
NG
OK
No No
NoNo
No
No Ye s
Ye s
Ye s
Ye s
Ye sYe s
NG
OK
BE±106
± BODY ELECTRICALAUDIO SYSTEM
2326 Author: Date:

N20136
Wire harness side:
1234
N20135
Junction block side:
1 2 3 4 5 6 7 8
10 119
12
± BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE±17
2237 Author: Date:
(b) Disconnect the connector from the integration relay and
inspect the connector on the wire harness side.
Tester connectionConditionSpecified condition
1 ± GroundLight control switch OFFNo continuity
1 ± GroundLight control switch HEAD or TAILContinuity
4 ± GroundLight control switch OFF or TAILNo continuity
4 ± GroundLight control switch HEADContinuity
2 ± Ground
3 ± GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.
7. INSPECT INTEGRATION RELAY (TYPE B) CIRCUIT
(a) Remove the relay from the junction block No.1 and in-
spect the connector on the junction block side.
Tester connectionConditionSpecified condition
2 ± GroundAll door courtesy switches OFF (Except Driver's
Door/ Door closed)No continuity
2 ± GroundOne of the door courtesy switches ON (Except
Driver's Door/ Door opened)Continuity
4 ± GroundDoor courtesy switches except that of the driver's
door OFF (Door closed)No continuity
4 ± GroundOne of the door courtesy switches except that of
the driver's door ON (Door opened)Continuity

N20135
Junction block side:
1 2 3 4 5 6 7 8
10 119
12
± BODY ELECTRICALIGNITION SWITCH AND KEY UNLOCK WARNING
SWITCHBE±19
2239 Author: Date:
A6 ± GroundPassenger's door courtesy switch ON (Door
opened)Continuity
A7 ± GroundPassenger's door unlock detection switch OFF
(Door locked)No continuity
A7 ± GroundPassenger's door unlock detection switch ON
(Door unlocked)Continuity
A9 ± GroundRear door unlock detection switch OFF (Door
locked)No continuity
A9 ± GroundRear door unlock detection switch ON (Door
unlocked)Continuity
A11 ± A12
A12 ± A25ConstantContinuity
A16 ± GroundDoor lock manual switch OFF or UNLOCKNo continuity
A16 ± GroundDoor lock manual switch LOCKContinuity
A17 ± GroundDoor lock manual switch OFF or LOCKNo continuity
A17 ± GroundDoor lock manual switch UNLOCKContinuity
A18 ± GroundDriver's and passenger's door key lock and
unlock switch OFF or UNLOCKNo continuity
A18 ± GroundDriver's or passenger's door key lock and unlock
switch LOCKContinuity
A19 ± GroundDriver's door key lock and unlock switch OFF or
LOCKNo continuity
A19 ± GroundDriver's door key lock and unlock switch
UNLOCKContinuity
A20 ± GroundPassenger's door key lock and unlock switch
OFF or LOCKNo continuity
A20 ± GroundPassenger's door key lock and unlock switch
UNLOCKContinuity
A1 ± GroundConstantBattery positive voltage
B1 ± GroundLight control switch OFFNo voltage
B1 ± GroundLight control switch TAIL or HEADBattery positive voltage
B4 ± GroundLight control switch OFF or TAILNo voltage
B4 ± GroundLight control switch HEADBattery positive voltage
B2 ± Ground
B3 ± GroundConstantBattery positive voltage
If the circuit is as specified, try replacing the relay with a new
one.
If the circuit is not as specified, inspect the circuits connected
to other parts.
8. INSPECT INTEGRATION RELAY (TYPE C) CIRCUIT
(a) Remove the relay from the junction block No.1 and in-
spect the connector on the junction block side.

V08251
14 Tape Player TAPE JAMMED, MALFUNCTION WITH TAPE SPEED OR AUTO±REVERSE
Function OK if different tape (less than 120 mints.) inserted?
Is there a foreign object inside tape player?
Operates normally after cleaning the heads?
Radio assembly faulty.Cassette tape faulty.
Remove foreign object.
Head dirty. Ye s
No
Ye s
Ye s No
No
15 Tape Player CASSETTE TAPE WILL NOT BE EJECTED

Radio±Tape Player Unit (Built±in Power Amplifier)
Does tape player operate normally?
Is auto search button of radio operating normally?
Check that RAD No.1 fuse is OK?
Is +B applied to radio assembly?
Radio assembly faulty.Cassette tape jammed.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.

Radio±Tape Player Unit (Separate Power Amplifier)

Radio±Tape Player±CD Player Unit (Separate Power Amplifier)
Does tape player operate normally?
Is auto search button of radio operating normally?
Check that RAD No.1 fuse is OK?
Is +B applied to power amplifier?
Is +B applied to radio assembly?
Radio assembly faulty.Cassette tape jammed.
Radio assembly faulty.
Replace fuse.
+B wire harness faulty.
Power amplifier faulty. No
Ye s
NG
OK
No No
NoNo
No
No Ye s
Ye s
Ye s
Ye s
Ye sYe s
NG
OK
BE±106
± BODY ELECTRICALAUDIO SYSTEM
2326 Author: Date:

BO0LP±01
N20982
N20983
BO5232
± BODYWINDSHIELD
BO±43
2391 Author: Date:
REMOVAL
1. REMOVE THESE PARTS:
(a) Inner rear view mirror
(b) Sun visors and holders
(c) Map light assembly
(d) Front pillar garnishes
(e) Hood
(f) Wiper arms
(g) Cowl louvers
(h) Weatherstrips
2. REMOVE WEATHERSTRIP
Remove the weatherstrip by pulling.
HINT:
Remove only the front half of weatherstrip.
3. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) Using a drill of less than ù 5.0 mm (0.20 in.), drill out the
rivet heads and remove the moulding.
(b) Using a vacuum cleaner, remove the drill rivet and their
dust from the inside of the door.
CAUTION:
The cut rivet and rivet cutter will be not, avoid touching
them.
NOTICE:
Do not jiggle the rivet cutter while cutting.You may enlarge
the rivet hole or damage the rivet cutter.
HINT:
Do not drill the body.
Sealant may cause the moulding to stick to the glass. If neces-
sary, separate from the glass using a knife.
4. REMOVE WINDSHIELD UPPER MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
5. REMOVE WINDSHIELD GLASS
(a) Push piano wire through between the body and glass
from the interior.
(b) Tie both wire ends to a wooden block or a similar object.
HINT:
Apply adhesive tape to the outer surface to prevent scratching.

BO0LS±01
N21020
3 Clips
1 Clip
N22588
N21021
4 Clips
N21121
N20985
BO±50
± BODYBACK WINDOW GLASS
2398 Author: Date:
REMOVAL
1. REMOVE REAR SEAT CUSHION AND SEATBACKS
2. REMOVE ROOF SIDE INNER GARNISHES
(a) Remove the clips.
(b) Pull the garnish to remove it.
3. REMOVE HIGH±MOUNTED STOP LIGHT
(a) Push on the both side of the cover to release the claws by
your hand and remove the cover as shown in the illustra-
tion.
(b) Remove the 2 bolts and stop light, then disconnect the
connector.
4. REMOVE PACKAGE TRAY TRIM
(a) Remove the bolts holding the rear seat belt lower side to
the body.
(b) Remove the seat belts with seat belt hole covers from the
package trim.
(c) Remove the trim by pulling forward.
5. REMOVE ROOM PARTITION TRIMS
Remove the 6 clips and room partition trims.
6. REMOVE THESE PARTS
(a) Assist grips.
(b) Rear side of roof headlining.
7. DISCONNECT DEFOGGER WIRE CONNECTORS
8. REMOVE BACK WINDOW MOULDING
Using a knife, cut off the moulding as shown.
NOTICE:
Do not damage the body with the knife.
9. REMOVE BACK WINDOW GLASS
Remove the glass in the same way as windshield.
(See page BO±43)