charging TOYOTA CAMRY 2000 Service Manual PDF

F03950
Actuator Assembly LB±R
IG1Actuator Assembly LB±R
IG1Actuator Assembly LB±R
IG1Actuator Assembly LB±R
IG1Actuator Assembly L
IG1
BatteryMAINB±G1
F4 ALTFL
Block 1F5 B±G3
ABS
12
Engine
Room R/B
No.3 3L
18
A617
A6
+B+B
Valve Relay
Motor Relay
GND2
A6
1615
A65
B±R
IK3B±R
C
C
J12 J/C
ECU
GND119
A6W±B
W±B
W±B
EAECU±IG
Instrument
Panel J/B 1J
9 DI±558
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
793 Author: Date:
DTC 41 Power Source Circuit
CIRCUIT DESCRIPTION
This is the power source for the ECU, hence the actuators.
DTC No.DTC Detecting ConditionTrouble Area
41
Vehicle speed at about 6 km/h (4 mph), low battery voltage
is less than 9.4 V at the time of non±operation of ABS
control or less than 8.8 V at the time of operation of ABS
control, and high battery voltage is more than 17.4 V.
Battery

Charging system

Power source circuit

ECU
Fail safe function:
If trouble occurs in the power source circuit, the ECU cuts off current to the ABS solenoid valve relay and
prohibits ABS control.
WIRING DIAGRAM
DI045±08

F00073
ECU±IG
Instrument
Panel J/BECU±IG
Instrument
Panel J/BECU±IG
Instrument
Panel J/B
± DIAGNOSTICSANTI±LOCK BRAKE SYSTEM (BOSCH Made)
DI±559
794 Author: Date:
INSPECTION PROCEDURE
1 Check ECU±IG fuse.
PREPARATION:
Remove ECU±IG fuse from Instrument Panel J/B.
CHECK:
Check continuity of ECU±IG fuse.
OK:
Continuity
NG Check for short circuit in all the harness and
components connected to ECU±IG fuse (See
the attached wiring diagram.)
OK
2 Check battery positive voltage.
OK:
Voltage: 10 ± 14 V
NG Check and repair the charging system
5S±FE engine: (See page CH±1)
1MZ±FE engine: (See page CH±1).
OK

DI04F±04
DI±578
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
813 Author: Date:
DIAGNOSTIC TROUBLE CODE CHART
HINT:

Using SST 09843 ±18020, connect the terminals Tc and E1.

If a malfunction code is displayed during the DTC check, check the circuit listed for the code. For details
of each code, turn to the page referred to under the ºSee pageº for respective ºDTC No.º in the DTC
chart.
DTC No.
(See Page)Detection ItemTrouble Area
11
(DI±584)Open circuit in ABS & TRAC solenoid relay circuit
ABS & TRAC solenoid relay
ABS & TRAC l id l i it12
(DI±584)Short circuit in ABS & TRAC solenoid relay circuit

ABS & TRAC solenoid relay circuit

ECU
13
(DI±587)Open circuit in ABS & TRAC motor relay circuit
ABS & TRAC motor relay
ABS & TRAC t l i it14
(DI±587)Short circuit in ABS & TRAC motor relay circuit

ABS & TRAC motor relay circuit

ECU
21
(DI±590)Open or short circuit in right front solenoid circuit

ABS & TRAC actuator

SFRR or SFRH circuit

ECU
22
(DI±590)Open or short circuit in left front solenoid circuit

ABS & TRAC actuator

SFLR or SFLH circuit

ECU
23
(DI±590)Open or short circuit in right rear solenoid circuit

ABS & TRAC actuator

SRRR or SRRH circuit

ECU
24
(DI±590)Open or short circuit in left rear solenoid circuit

ABS & TRAC actuator

SRLR or SRLH circuit

ECU
25
(DI±590)Open or short circuit in SMC1 circuit

ABS & TRAC actuator

SMC1 circuit

ECU
26
(DI±590)Open or short circuit in SMC2 circuit

ABS & TRAC actuator

SMC2 circuit

ECU
27
(DI±590)Open or short circuit in SRC1 circuit

ABS & TRAC actuator

SRC1 circuit

ECU
28
(DI±590)Open or short circuit in SRC2 circuit

ABS & TRAC actuator

SRC2 circuit

ECU
31
(DI±593)Right front wheel speed sensor signal malfunction
32
(DI±593)Left front wheel speed sensor signal malfunction
Right front, left front, right rear and left rear speed sensor

Each speed sensor circuit
33
(DI±593)Right rear wheel speed sensor signal malfunction

Each s eed sensor circuit

Speed sensor rotor

ECU
34
(DI±593)Left rear wheel speed sensor signal malfunction
41
(DI±598)Low battery positive voltage or abnormally high battery
positive voltage

Battery

Charging system

Power source circuit

ECU

F00175
Battery MAIN FL Block
B±G 1K2Ignition
Switch
Instrument Panel J/B
1B
F4 F91A16
GND3
B±R
1Instrument Panel J/B
1
A15 B±YJ/C
4B±R
CABS & TRAC ECU
9
A17 1JJ12
IG1
W±B W
GND1
GND2 21K1
CB±R
A17 W±B
W±B
EA8
15
109
W±B
W±B
Battery MAIN FL Block
B±G 1K2Ignition
Switch
Instrument Panel J/B
1B
F4 F91A16
GND3
B±R
1Instrument Panel J/B
1
A15 B±YJ/C
4B±R
CABS & TRAC ECU
9
A17 1JJ12
IG1
W±B W
GND1
GND2 21K1
CB±R
A17 W±B
W±B
EA8
15
109
W±B
W±B
Battery MAIN FL Block
B±G 1K2Ignition
Switch
Instrument Panel J/B
1B
F4 F91A16
GND3
B±R
1Instrument Panel J/B
1
A15 B±YJ/C
4B±R
CABS & TRAC ECU
9
A17 1JJ12
IG1
W±B W
GND1
GND2 21K1
CB±R
A17 W±B
W±B
EA8
15
109
W±B
W±B
Battery MAIN FL Block
B±G 1K2Ignition
Switch
Instrument Panel J/B
1B
F4 F91A16
GND3
B±R
1Instrument Panel J/B
1
A15 B±YJ/C
4B±R
CABS & TRAC ECU
9
A17 1JJ12
IG1
W±B W
GND1
GND2 21K1
CB±R
A17 W±B
W±B
EA8
15
109
W±B
W±BBattery MAIN FL Block
ALT
B±GAM1 1K2Ignition
Switch
Instrument Panel J/B
1B
F4 F91A16
GND3
B±R
1Instrument Panel J/B
1
A15 B±YJ/C
ECU±IG 4B±R
CABS & TRAC ECU
9
A17 1JJ12
IG1
W±B W
GND1
GND2 21K1
CB±R
A17 W±B
W±B
EA8
15
109
W±B
W±B DI±598
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
833 Author: Date:
DTC 41 IG Power Source Circuit
CIRCUIT DESCRIPTION
This is the power source for the ECU, hence the actuators.
DTC No.DTC Detecting ConditionTrouble Area
41
Detection of any conditions from 1. through 3.:
1. Vehicle speed is 3 km/h (1.9 mph) or more and battery
voltage is less than 9.5 V continues for 10 sec. or more.
2. Battery voltage has never exceeded more than 17.0 V
and has become less than 9.5 V within 2.16 sec., under
malfunction of solenoid relay monitor after the solenoid
relay is ON, at ECU AST terminal voltage of ECU has
become 8.0 V or more or under malfunction of motor
relay monitor and after the motor relay is ON, motor
relay monitor has become ON.
3. Battery voltage is more than 17.0 V , which continues for
1.2 sec. or more or battery voltage has become more
than 17.0 V within 2.16 sec. and solenoid or motor relay
monitor is under malfunction condition.

Battery

Charging system

Power source circuit

ECU
Fail safe function:
If any trouble occurs in the power source circuit, the ECU cuts off current to the ABS & TRAC solenoid relay
and prohibits ABS control and TRAC control.
WIRING DIAGRAM
DI04N±04

F00073
ECU±IGECU±IG
Instrument
Panel J/BECU±IG
± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±599
834 Author: Date:
INSPECTION PROCEDURE
1 Check ECU±IG fuse.
PREPARATION:
Remove ECU±IG fuse from Instrument Panel J/B.
CHECK:
Check continuity of ECU±IG fuse.
OK:
Continuity
NG Check for short in all the harness and compo-
nents connected to ECU±IG fuse (See attached
wiring diagram).
OK
2 Check battery positive voltage.
OK:
Voltage: 10 ± 14 V
NG Check and repair the charging system
5S±FE engine: (See page CH±1)
1MZ±FE engine: (See page CH±1).
OK

± DIAGNOSTICSABS & TRACTION CONTROL SYSTEM
DI±611
846 Author: Date:
4 Check battery positive voltage.
CHECK:
Check the battery positive voltage.
OK:
10 ± 14 V
NG Check and repair the charging system
5S±FE engine: (See page CH±1)
1MZ±FE engine: (See page CH±1).
OK
5 Check ABS warning light.
PREPARATION:
(a) Disconnect the connector from the ABS & TRAC ECU.
(b) Turn the ignition switch ON.
CHECK:
Check the ABS warning light goes off.
OK Check and replace ABS & TRAC ECU.
NG
Check for short circuit in harness and connector between ABS warning light, DLC1, DLC2, and
ABS & TRAC ECU (See page IN±31)

AB0119H01298H01299
(±) (+)ONAirbag Sensor Assembly
ACC
IG2
DI±756
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
991 Author: Date:
DTC B1100/31 Airbag Sensor Assembly Malfunction
CIRCUIT DESCRIPTION
The airbag sensor assembly consists of a airbag sensor, safing sensor, drive circuit, diagnosis circuit and
ignition control, etc.
It receives signals from the airbag sensor, judges whether or not the SRS must be activated, and detects
diagnosis system malfunction.
DTC B1100/31 is recorded when occurrence of a malfunction in the airbag sensor assembly is detected.
DTC No.DTC Detecting ConditionTrouble Area
B1100/31
Airbag sensor assembly malfunction
Airbag sensor assembly
INSPECTION PROCEDURE
HINT:
When a malfunction code other than code B1100/31 is displayed at the same time, first repair the malfunction
indicated by the malfunction code other than code B1100/31.
1 Prepare for inspection. (See step 1 on page DI±787)
2 Check voltage at IG2 and ACC of airbag sensor assembly.
CHECK:
(a) Turn ignition switch to ON.
(b) Measure the voltage between body ground and terminals
each of IG2 and ACC of the airbag sensor assembly con-
nector.
OK:
Voltage: 10 ± 14 V
NG Check that an abnormality occurs on the battery
and charging system.
OK
DI1BM±18

AB0119H01298H01299
Airbag Sensor Assembly
ON
ACC
IG2
(+) (±)
H01249
ON
± DIAGNOSTICSSUPPLEMENTAL RESTRAINT SYSTEM
DI±789
1024 Author: Date:
2 Check source voltage.
PREPARATION:
Connect negative (±) terminal cable to the battery.
CHECK:
(a) Turn ignition switch ON.
(b) Measure the voltage each of IG2 and ACC on the sensor
and operate electric system. (defogger, wiper, headlight,
heater blower, etc.)
OK:
Voltage: 10 ± 14 V
NG Check harness between battery and airbag sen-
sor assembly, and check battery and charging
system.
OK
3 Does SRS warning light turn off?
PREPARATION:
(a) Turn ignition switch to LOCK.
(b) Connect the steering wheel pad connector.
(c) Connect the front passenger airbag assembly connector.
(d) Connect the airbag sensor assembly connectors.
(e) Connect the side airbag assembly connectors.
(f) Connect the seat belt pretensioner connectors.
(g) Connect the side airbag sensor assembly connectors.
(h) Connect the front airbag sensor connectors.
(i) Turn ignition switch to ON.
CHECK:
Operate electric system (defogger, wiper, headlight, heater
blower, etc.) and check that SRS warning light goes off.
NO Check for DTCs. If a DTC is output, perform trou-
bleshooting for the DTC. If a normal code is out-
put, replace airbag sensor assembly.
YES
From the results of the above inspection, the malfunctioning part can now be considered normal.
To make sure of this, use the simulation method to check.

PP0KD±01
PP±52
± PREPARATIONCHARGING (5S±FE)
104 Author: Date:
CHARGING(5S±FE)
SST (Special Service Tools)
09285±76010Injection Pump Camshaft Bearing
Cone ReplacerRotor rear bearing cover
09286±46011Injection Pump Spline Shaft
PullerRectifier end frame
09820±00021Alternator Rear Bearing Puller
09820±00030Alternator Rear Bearing ReplacerRotor rear bearing
09820±63010Alternator Pulley Set Nut Wrench
Set
09950±60010Replacer Set
(09951±00500)Replacer 50Rotor front bearing

PP0KE±01
± PREPARATIONCHARGING (5S±FE)
PP±53
105 Author: Date:
RECOMMENDED TOOLS
09082±00040TOYOTA Electrical Tester.