Cam shaft pulley TOYOTA CAMRY 2000 Service Repair Manual

PREPARATION
SST (SPECIAL SERVICE TOOLS)
09222±30010 Connecting Rod Bushing Remover
& Replacer09201±70010 Valve Guide Bushing Remover & Replacer
(09213±00060) Bolt set (09213±00030) Handle (91651 ±60855) Bolt
(09213±00020) Body With Bolt 09213±80017 Crankshaft Pulley & Gear Puller Set09011±38121 12 mm Socket wrench for 12 Pointed
Head
09223±46011 Crankshaft Front Oil Seal
Replacer
09223±63010 Crankshaft Rear Oil Seal
ReplacerCylinder head bolt and connecting
rod bolt
09213±54015 Crankshaft Pulley Holding Tool09201±41020 Valve Stem Oil Seal Replacer
09202±70010 Valve Spring Compressor
Camshaft oil seal
± 5S±FE ENGINEENGINE MECHANICALEG1±4

(09248±05011) Valve Lifter Press
(09248±05021) Valve Lifter Stopper
09226±10010 Crankshaft Front & Rear Bearing
Replacer
09616±30011 Steering Worm Bearing Adjusting
Screw Wrench09224±74010 Engine Balancer Backlash
Adjusting Tool
09330±00021 Companion Flange Holding Tool09248±55020 Valve Clearance Adjust Tool Set
RECOMMENDED TOOLS
09816±30010 Oil Pressure Switch Socket09278±54012 Drive Shaft Holding Tool09249±63010 Torque Wrench Adaptor
09843±18020 Diagnosis Check Wire
09090±04010 Engine Sling Device
09200±00010 Engine Adjust KitCamshaft timing pulley
For suspension engineCrankshaft pulley
Oil pump pulley
Knock sensor
± 5S±FE ENGINEENGINE MECHANICALEG1±5

4. INSPECT VALVE CLEARANCE
(a) Check only the valves indicated.
Using a thickness gauge, measure the clearance
between the valve lifter and camshaft.
Record the out± of ±specification valve clear±
ance measurements. They will be used later to
determine the required replacement adjusting
shim.
Valve clearance (Cold):
Intake
0.19 ± 0.29 mm (0.007 ± 0.011 in.)
Exhaust
0.28 ± 0.38 mm (0.011 ± 0.015 in.) 3. SET NO.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley and align its groove with
timing mark ª0º of the No.1 timing belt cover.
(b) Check that the valve lifters on the No.1 cylinder are
loose and valve lifters on the No.4 are tight.
If not, turn the crankshaft one revolution (360*) and
align the mark as above.
(b) Turn the crankshaft one revolution (360
) and align
the mark as above. (See procedure in step 3)
(c) Check only the valves indicated as shown. Measure
the valve clearance. (See procedure in step (a)) HINT: Arrange the grommets in correct order, so that
they can be reinstalled into their original positions.
This minimizes any possibility of oil leakage due to
reuse of grommets.
± 5S±FE ENGINEENGINE MECHANICALEG1±13

14. REMOVE TIMING BELT FROM CAMSHAFT TIMING
PULLEY
HINT (When re±using timing belt): Place the match±
marks on the timing belt and camshaft timing pulley,
and place matchmark on timing belt to match the end
of the No.1 timing belt cover.
15. REMOVE CAMSHAFT TIMING PULLEY
Using SST, remove the bolt, plate washer and timing
pulley.
SST 09249±63010 and 09278±54012(b) Check that the hole of the camshaft timing pulley is
aligned with the timing mark of the bearing cap.
If not, turn the crankshaft one revolution (360'*).
(a) Loosen the mounting bolt of the No.1 idler pulley and
shift the pulley toward the left as far as it will go, and
temporarily tighten it.
(b) Remove the timing belt from the camshaft timing
pulley.
± 5S±FE ENGINEENGINE MECHANICALEG1±28

wDo not utilize timing belt tension when installing or
removing the mounting bolt of the camshaft timing
pulley.
If there are any defects as shown in the illustration,
check the following points:
(a) Premature parting
wCheck for proper installation.
wCheck the timing cover gasket for damage and
proper installation.
(b) If the belt teeth are cracked or damaged, check to see
if either camshaft or water pump is locked.
(e) If there is noticeable wear on the belt teeth, check the
timing cover for damage, correct gasket installation,
and for foreign material on the pulley teeth.
If necessary, replace the timing belt. (c) If there is noticeable wear or cracks on the belt face,
check to see if there are nicks on the side of the idler
pulley lock.
(d) If there is wear or damage on only one side of the belt,
check the belt guide and the alignment of each pulley.
± 5S±FE ENGINEENGINE MECHANICALEG1±32

9. INSTALL CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin
groove of the pulley, and slide on the timing pulley.
(b) Using SST, install the plate washer and bolt.
SST 09249 ± 63010 and 09278 ± 54012
Torque: 37 N±m (380 kgf±cm, 27 ft±lbf)
HINT: Use a torque wrench with a fulcrum length of
340 cm (13.39 in.)8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the
pulley, and slide on the pulley.
(b) Using SST, install the pulley bolt.
SST 09213±54015 (91651 ±60855)
09330±00021
Torque: 108 N±m (1,100 kgf±cm, 80 ft±lbf)
10. SET No.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with
timing mark ª0º of the No.1 timing belt cover. 7. INSTALL NO.1 TIMING BELT COVER
(a) Install the gasket to the timing belt cover.
(b) Install the timing belt cover with the 4 bolts. 6. INSTALL TIMING BELT GUIDE
Install the guide, facing the cup side outward.
± 5S±FE ENGINEENGINE MECHANICALEG1±35

11. INSTALL TIMING BELT
HINT. (When re±using timing belt):
wCheck that the matchmark on the timing belt
matches the end of the No.1 timing belt cover.
If the matchmark does not align, shift the meshing of
the timing belt and crankshaft timing pulley until they
align. (See page EG1±29)
(a) Remove any oil or water on the camshaft timing
pulley, and keep it clean.
(b) Install the timing belt, and check the tension between
the crankshaft timing pulley and camshaft timing
pulley. (b) Using SST, turn the camshaft, and align the hole of
the camshaft timing pulley with the timing mark of the
bearing cap.
SST 09278±54012
wAlign the matchmarks of the timing belt and
camshaft timing pulley.
12. CHECK VALVE TIMING
(a) Loosen the No.1 idler pulley bolt 1/2 turn.
± 5S±FE ENGINEENGINE MECHANICALEG1±36

NOTICE:
wSupport the timing belt, :o the meshing of crank±
shaft timing pulley and timing belt does not shift.
wBe careful not to drop anything inside the timing
belt cover.
wDo not allow the belt to come into correct with oil,
water or dust.
30. REMOVE ENGINE HANGERS
Remove the bolt and engine hanger. Remove the 2
engine hangers. Remove the ground strap.
31. REMOVE GENERATOR BRACKET
Remove the 3 bolts and generator bracket.
32. REMOVE OIL PRESSURE SWITCH 27. REMOVE CAMSHAFT TIMING PULLEY
(See steps 2 to 15 on pages EG1±26 to 28)
28. REMOVE NO. 1 IDLER PULLEY AND TENSION
SPRING
Remove the bolt, pulley and tension spring.
33. REMOVE CYLINDER HEAD COVER
Remove the 4 nuts, grommets, head cover and gasket.29. REMOVE NO.3 TIMING BELT COVER
Remove the 4 bolts and timing and cover.
± 5S±FE ENGINEENGINE MECHANICALEG1±49

13. TEMPORARILY INSTALL NO.1 IDLER PULLEY AND
TENSION SPRING
(a) Install the pulley with the bolt. Do not tighten the bolt
yet.
HINT: Use bolt 42 mm (1.65 in.) in length.
(b) Install the tension spring.
(c) Pry the pulley toward the left as far as it will go and
tighten the bolt.
(d) Check that the idler pulley moves smoothly.
14. INSTALL CAMSHAFT TIMING PULLEY AND
TIMING BELT
(See page EG1±33)
15. INSTALL INJECTORS AND DELIVERY PIPE
(a) California:
Install new insulator and grommet to each injector.
(b) Except California:
Install a new grommet to each injector.
(c) California:
Apply a light coat of gasoline to 2 new 0±rings, and
install them to each injector.
(d) Except California:
Apply a light coat of gasoline to a new 0±ring, and
install it to each injector.
(e) While turning the injector left and right, install it to the
delivery pipes. Install the 4 injectors.
± 5S±FE ENGINEENGINE MECHANICALEG1±74

Backlash
Crankshaft x No. 1 balance shaft
Off±vehicle
On±vehicle
No. 1 balance shaft x No.2 balance shaft
at D mark
at E mark
at F mark
Spacer thickness
Engine moving control rod x No. 2 engine mounting bracketCamshaft timing pulley x Camshaft (For use with SST)
TORQUE SPECIFICATIONS
No. 2 engine mounting bracket x Cylinder blockBalance shaft housing bolt outer diameter
Engine moving control rod X Fender apronOil pump pulley x Oil pump drive 'shaft Cylinder head cover x Cylinder head
Cylinder head x Cylinder block (1 styCamshaft timing pulley x Camshaft No. 2 idler pulley x Cylinder block
No. 1 idler pulley x Cylinder heedCrankshaft pulley x Crankshaft Spark plug x Cylinder headEngine
balancerThrust clearance
Part tightened
± 5S±FE ENGINEENGINE MECHANICALEG1±143