door hinge TOYOTA CAMRY 2000 Service Repair Manual

Tube Type
ANTI±RUST TREATMENT
When replacing body panels, always apply body sealer, anti±rust agent or undercoat according to the re-
quirements of your country.
HINT: For further details, see the description given in Section AR of this manual.
BODY SEALER
Apply body sealer to the
required areas.ANTI±RUST AGENT (WAX)
Cartridge Type
Apply anti±rust agent to
following sections.

Inside of the hems of the
doors and hood.

Around the hinges of the
doors and hood.

Inside of the welded parts
with boxed cross±section.
UNDERCOAT
Apply undercoat to the underbody and
wheel housings.
Spray Gun Undercoating
(Oil base)Undercoating
(Water base)
INTRODUCTIONIN-13

Steel MetalUndercoat (ED Primer) Anti±Chipping PaintSecond Coat
Steel Metal Undercoat (ED Primer) Second Coat Top Coat
ANTI±RUST TREATMENT AFTER PAINTING PROCESS
1. ANTI±RUST AGENT (WAX) APPLICATION
To preserve impossible to paint areas from corro-
sion, always apply sufficient anti±rust agent (wax)
to the inside of the hemming areas of the doors and
hoods, and around the hinges, or the welded sur-
faces inside the boxed cross±section structure of
the side member, body pillar, etc.
ANTI±RUST AGENT (WAX) APPLICATION
REFERENCE: ANTI±RUST TREATMENT BY PAINTING
Painting prevents corrosion and protects the sheet metal from damage. In this section, anti±chipping paint
only for anti±corrosion purpose is described.
1. ANTI±CHIPPING PAINT
To prevent corrosion and protect the body from damage by flying stones, etc., apply anti±chipping paint
to the rocker panel, wheel arch areas, valance panel, etc.
HINT:
Depending on the model or the application area, there are cases where the application of anti±chipping
paint is necessary before the second coat or after the top coat.

Apply the anti±chipping paint
before the second coat.
Apply the anti±chipping paint
after the top coat.
Anti±Chipping Paint
Top Coat
ANTI±RUST TREATMENTAR-3

BODY PANEL ANTI±RUST AGENT (WAX) APPLICATION AREAS
HINT:
1. Whenever adjusting the doors and hoods, apply anti±rust agent (wax) around the hinges.
2. Even if partially repairing a part, apply anti±rust agent (wax) over the entire application area of the part.
3. Wipe off the anti±rust agent immediately with a rag soaked in a grease, wax and silicone remover, if
accidently applied to other areas.
Luggage Compartment Door
Hood Hinge
Fuel Filler Opening
Rid Hinge
Hood
Door
Front Door Hinge
Floor Door Hinge
ANTI±RUST TREATMENTAR-9

1,312
(51.65)E±eF±f
1,484
(58.43)1,494
(58.82)G±gVehicle Dimensions Left e Right
1,496
(58.90)H±h
1,134
(44.65)I±i
1,238
(48.74)J±jK±k
1,492
(58.74)E±f
or
e±F
1,577
(62.09)1, 632
(64.25)E±h
or
e±H
1,454
(57.24)E±j
or
e±J
1,856
(69.13)F±j
or
f±JF±k
or
f±K
1,695
(66.73)H±i
or
h±I
1,626
(64.02)J±k
or
j±K
1,568
(61.73)
HINT: For symbols, capital letters indicate right side of vehicle,
small letters indicate left side of vehicle (Seen from rear).
(Three±Dimensional Distance)
mm (in.)
Hole dia.
13 (0.51)
13 (0.51) Name
Rocker panel assembly mark
Roof side rail assembly mark
Center body pillar assembly mark
Center body pillar assembly mark
Rear door hinge installation hole ± upper
Rear door hinge installation hole ± front Symbol
H, h
I, i
J, j
K, k
L, l
M, m Hole dia.
10 (0.39) nut
10 (0.39) nut Name
Roof panel / Front body pillar assembly mark
Cowl top panel / Front body pillar assembly mark
Front door hinge installation nut±rear
Front door hinge installation nut±rear
Front body pillar assembly mark
Front body pillar assembly mark
Rocker panel assembly mark Symbol
A, a
B, b
C, c
D, d
E, e
F, f
G, g
BODY OPENING AREAS (Side View: Front)
BODY DIMENSIONSDI-4

'99camry U
152
CAUTION

To reduce the chance of injury in
case of an accident or a sudden
stop, always keep the garage door
opener box closed while driving.

Keep the remained spacers away
from children.
The miscellaneous box and garage door
opener box (stored in the glove box)
are interchangeable.
Removing the coverÐ
Half open the cover. Pinch each hinge and
pull it out of its pivot one by one as
shown above.
Do not remove the cover forcibly.Installing the coverÐ
Align the hinges to the pivots, and press
each hinge with a thumb until you hear a
click.
Make sure that the cover opens and
closes smoothly.

BO0L2±01
H01975
Door Lock
Cylinder
Outside Handle Front Door Belt Moulding
Door Glass
Door FrameFront Door Upper Moulding
Outside
Rear View
Mirror
Door Glass
Run
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
5.0 (50, 43 in.´lbf)

Door Lock
23 (230, 17)
Window Regulator
8.0 (80, 69 in.´lbf)
Door Hinge
X6
7.5 (75, 66 in.´lbf)
Regulator
Motor
X3
31 (310, 22)
26 (260, 19)
8.0 (80, 71 in.´lbf)
30 (300, 22)
31 (310, 22)
Door
Check
Door Hinge
26 (260, 19)
Speaker
Power Window Switch Rear Lower
FrameFront Lower
FrameFront Window Upper
Garnish
Inside Handle Bezel
3.5 (35, 31 in.´lbf)
Driver's Side:
Regulator
Motor
Ptdt
N´m (kgf´cm, ft´lbf) : Specified torqueInside Handle
Door Trim

Precoated part Door Lock StrikerService Hole Cover
± BODYFRONT DOOR
BO±11
2359 Author: Date:
FRONT DOOR
COMPONENTS

BO0L4±01
N20966SST
N20967
BO2556
± BODYFRONT DOOR
BO±15
2363 Author: Date:
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTIONS
Using SST, adjust the door by loosening the body side hinge
bolts.
SST 09812±00020
Torque: 31 N´m (310 kgf´cm, 22 ft´lbf)
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
To adjust, loosen the door side hinge.
HINT:
Substitute the bolt and washer for the centering bolt.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that door fits and the door lock linkages are ad-
justed correctly.
(b) Loosen the striker mounting screws to adjust.
(c) Using a plastic hammer, tap the striker to adjust it.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)

BO0L6±01
H01733
Door LockRear Door Upper
Moulding
Door Belt Moulding
Door Glass
Outside handle
Door Glass Run
Door Lock
Door Lock Striker
Rear Side Frame
Rear Door WeatherstripWindow Regulator
Inside Handle BezelInside HandleWindow
Regulator
Motor Child Protector
Lock Lever Cover
Snap Ring
Regulator
Handle Plate Door Trim Service Hole Cover Power Window
Switch Cover Door HingeDoor Hinge
Door Check w/o Power Door
Lock:
w/o Power Window:
: Specified torque
N´m (kgf´cm, ft´lbf)
3.5 (35, 31 in.´lbf)
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
23 (230, 17)
7.0 (70, 61 in.´lbf)
Door Lock Control Link
Door Lock Remote
Control Link
5.0 (50, 43 in.´lbf)
8.0 (80, 71 in.´lbf)
26 (260, 19)
8.0 (80, 71 in.´lbf)
30 (300, 22)
26 (260, 19)
± BODYREAR DOOR
BO±17
2365 Author: Date:
REAR DOOR
COMPONENTS

BO0L7±01
N21006
3 Clips
2 Clips
N20972
N20973
BO2556
± BODYREAR DOOR
BO±21
2369 Author: Date:
ADJUSTMENT
1. ADJUST DOOR IN FORWARD/REARWARD AND VER-
TICAL DIRECTION
(a) Remove the front part of the rear seat side garnish.
(b) Remove the rear part of the front door inside scuff plate.
(c) Remove the center pillar lower garnish.
HINT:
Pull both sides of the top and bottom part of the garnish out-
ward, then pull out to remove the garnish.
(d) Loosen the body side hinge nuts to adjust.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
(e) Install center pillar lower garnish.
(f) Install front door inside scuff plate.
(g) Install rear seat side garnish.
2. ADJUST DOOR IN LEFT/RIGHT AND VERTICAL
DIRECTIONS
Loosen the door side hinge bolts to adjust.
HINT:
Substitute a bolt with washer for the centering bolt.
Torque: 26 N´m (260 kgf´cm, 19 ft´lbf)
3. ADJUST DOOR LOCK STRIKER
(a) Check that the door fit and door lock linkages are adjusted
correctly.
(b) Loosen the striker mounting screws to adjust.
Torque: 23 N´m (230 kgf´cm, 17 ft´lbf)
(c) Using a plastic hammer, tap the striker to adjust it.

BO0LD±01
H01747
Torsion Bar
Luggage Compart-
ment Door Hinge
Luggage Compart-
ment Door Hinge
Luggage Compartment
Door
Luggage Compartment
Door Trim
Left Side Luggage
Trim
Finish Side Trim
Rear Luggage Trim
Rear Seat CushionRoom Partition TrimPackage Tray Trim
High Mounted
Stop Light
Rear SeatbackFinish Side Trim Door Lock
Door Lock StrikerLeft Hand Back
Up LightRight Hand
Back Up Light Right Side Luggage
Trim
: Specified torque
N´m (kgf´cm, ft´lbf)
Lock Cylinder
Luggage Compart-
ment Floor Mat
8.0 (80, 71 in.´lbf)
8.0 (80, 71 in.´lbf)
5.5 (55, 49 in.´lbf)
5.5 (55, 49 in.´lbf)
± BODYLUGGAGE COMPARTMENT DOOR AND HINGE
BO±27
2375 Author: Date:
LUGGAGE COMPARTMENT DOOR AND HINGE
COMPONENTS