length TOYOTA CAMRY 2000 Service Repair Manual

CAMRY ± NEW FEATURES54
1MZ-FE ENGINE
The following items have been changed in the '00 CAMRY.
The system for detecting evaporative emission leaks has been changed.
For details, see the General 2000 Features section.
A thermostat monitor function has been newly provided. This function monitors the changes in the coolant
temperature at the time the engine is started, and if the coolant temperature does not reach a specified value
within a prescribed length of time, the thermostat is determined to be faulty.
AUTOMATIC TRANSAXLE
As in the 5S-FE engine model, the A140E automatic transaxle is used on the 5S-FNE engine model.
The gear ratio of the differential has been lowered to accommodate the performance of the 5S-FNE engine
and to ensure fuel economy.

Specifications 
Item
5S-FNE Engine5S-FE Engine
1st2.810
2nd1.549
Gear Ratio3rd1.000
4th (Overdrive)0.706
Reverse2.296
Counter Gear Ratio0.945
Differential Gear Ratio4.1763.944
Fluid Capacity
Liters
Transmission5.6 (5.9, 4.9)
Liters
(US qts, Imp. qts)
Differential1.6 (1.7, 1.4)
Fluid TypeATF D-II or
DEXRON)III (DEXRON)II)

APPENDIX ± CAMRY
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height* mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Angle of Approach degrees
Angle of Departure degrees
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., Imp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Acceleration
Max. Permissible
Speed
Turning Diameter
(Outside Front)0 to 100 km / h sec.
0 to 400 m sec.
1st Gear km / h (mph)
2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Counter Gear Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
U.S.A.
CE
LE 4-Door Sedan
XLE
11 2

CAMRY
SXV20L-CEMDKA SXV20L-CEPDKA SXV20L-A(C)EPNKA SXV20L-A(C)EPGKA
4790 (188.6)



1780 (70.1)

1785 (70.3)
1415 (55.7)



2670 (105.1)



1545 (60.8)



1520 (59.8)



980 (38.6), 950 (37.4)*
1



940 (37.0), 914 (36.0)*1



1102 (43.4)



901 (35.5)



1427 (56.2)



1425 (56.1)



975 (38.4)



1145 (45.1)



130 (5.1)



16



16



810 (1786) 835 (1841) 865 (1907)*
2, 875 (1929)*3870 (1918)*2, 875 (1929)*3
550 (1213) 545 (1202) 540 (1191)*2, 550 (1213)*3545 (1202)*2, 555 (1224)*3
1360 (2999) 1380 (3043) 1405 (3097)*2, 1425 (3142)*31415 (3120)*2, 1430 (3153)*3
965 (2130)
995 (2195)

845 (1860)
900 (1985)

1810 (3990)
1895 (4180)

70 (18.5, 15.4)



0.399 (14.1)



180 (112)



ÐÐÐÐ
ÐÐÐÐ
ÐÐÐÐ
52 (32) 69 (43)


93 (58) 125 (78)


147 (91) Ð Ð Ð
ÐÐÐÐ
11.5 (37.7)



11.0 (36.1)



5S-FE



16-Valve, DOHC



87.0 x 91.0 (3.43 x 3.58)



2164 (132.0)



9.5 : 1



SFI



91



101 / 5200(136@5200),99 / 5200(133@5200)*4


203 / 4400(150@4400),201 / 4400(148@4400)*4



12 - 55, 12 - 48*5



960



1.4



Dry, Single Plate Ð Ð Ð
S51 A140E


3.538 2.810


1.960 1.549


1.250 1.000


0.945 0.706


0.731 Ð Ð Ð
3.153 2.296


Ð 0.945


3.944



Ventilated Disc



L.T. Drum



Drum



Tandem 8º + 9º
Tandem 8.5º + 8.5º*
2, 8º + 9º*3

Dual-P Valve



MacPherson Strut



MacPherson Strut



STD



STD



Rack and Pinion



17.4 : 1



Integral Type



*: Unladed Vehicle *
3: Produced by TMMK
*1: With Moor Roof *4: California Specification Model
*2: Produced by TMC *5: Without Cold Area Specification Model

APPENDIX ± CAMRY
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height* mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Angle of Approach degrees
Angle of Departure degrees
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., Imp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Acceleration
Max. Permissible
Speed
Turning Diameter
(Outside Front)0 to 100 km / h sec.
0 to 400 m sec.
1st Gear km / h (mph)
2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Counter Gear Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
Canada
XLE 4-Door Sedan
CE
5
10
15
20
25
30
35
40
45
50
55
60
65
70 U.S.A.
LE 4-Door Sedan
11 4
MCV20L-AEPDKK MCV20L-AEPGKK SXV23L-AEPNCA
4790 (188.6)


1780 (70.1) 1785 (70.3) 1780 (70.1)
1420 (55.9)


2670 (105.1)


1545 (60.8)


1520 (59.8)


980 (38.6), 950 (37.4)*
1
980 (38.6)
940 (37.0), 914 (36.0)*1
940 (37.0)
1102 (43.4)


901 (35.5)


1427 (56.2)


1425 (56.1)


975 (38.4)


1145 (45.1)


135 (5.3)
130 (5.1)
16
16
16
16
860 (1896) 920 (2028) 860 (1896)
540 (1190) 545 (1202) 595 (1312)
1400 (3086) 1465 (3230) 1455 (3208)
1040 (2290)
970 (2140)
900 (1985)
950 (2095)
1940 (4275)
1920 (4235)
70 (18.5, 15.4)

135 (35.7, 29.2)*4, 43 (11.4, 9.5)*5
0.399 (14.1)
0.332 m3 *6, 8.921 ft3 *7
210 (130)
180 (112)
Ð
Ð
ÐÐÐ
ÐÐÐ
70 (43)
66 (41)
127 (79)
119 (74)
ÐÐÐ
ÐÐÐ
11.9 (39.0)


11.4 (37.4)


1MZ-FE
5S-FNE
24-Valve, DOHC
16-Valve, DOHC
87.5 x 83.0 (3.44 x 3.27)
87.0 x 91.0 (3.43 x 3.58)
2995 (182.7)
2164 (132.0)
10.5 : 1
11.0 : 1
SFI


91 or higher
130
145 / 5200 (194@5200)
88 / 5200 (118@5200)
283 / 4400 (209@4400)
178 / 2400 (131@2400)
12 - 55


960


1.4


ÐÐÐ
A541E
A140E
2.810
2.810
1.549
1.549
1.000
1.000
0.735
0.706
ÐÐÐ
2.296




0.945
3.933
4.176
Ventilated Disc


Solid Disc
L.T. Drum
Drum


Tandem 8º + 9º
Tandem 8.5º + 8.5º*2, 8º + 9º*3Tandem 8º + 9º
Dual-P Valve


MacPherson Strut


MacPherson Strut


STD


STD


Rack and Pinion


17.4 : 1


Integral Type


*: Unladed Vehicle *
4: Water Volume
*1: With Moon Roof *5: Equivalent Gasoline Capacity
*2: Produced by TMC *6: VDA
*3: Produced by TMMK *7: SAE Suitcase

CAMRY - MAJOR TECHNICAL SPECIFICATIONS
1st Gear km / h (mph) Angle of Approach degrees
Angle of Departure degrees
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height*
1mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., lmp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Max. Permissible
Speed
Turning Diameter
(Outside Front)2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
U.S.A.
4-Door Sedan
CEXLE
0 to 100 mph sec.
0 to 400 m sec. Acceleration
Counter Gear RatioLE
4
MAJOR TECHNICAL SPECIFICATIONS
SXV20L-CEMDKA SXV20L-CEPDKA SXV20L-A(C)EPNKA SXV20L-A(C)EPGKA
4790 (188.6)



1780 (70.1)

1785 (70.3)
1415 (55.7)



2670 (105.1)



1545 (60.8)



1520 (59.8)



980 (38.6), 950 (37.4)*
2



940 (37.0), 914 (36.0)*2



1102 (43.4)



901 (35.5)



1427 (56.2)



1425 (56.1)



975 (38.4)



1145 (45.1)



130 (5.1)



16




16




810 (1786) 835 (1841) 865 (1907)*
3, 875 (1929)*4870 (1918)*3, 875 (1929)*4
550 (1213) 545 (1202) 540 (1191)*3, 550 (1213)*4545 (1202)*3, 555 (1224)*4
1360 (2999) 1380 (3043) 1405 (3097)*3, 1425 (3142)*41415 (3120)*3, 1430 (3153)*4
965 (2130)
995 (2195)

845 (1860)
900 (1985)

1810 (3990)
1895 (4180)

70 (18.5, 15.4)



0.399 (14.1)



180 (112)



ÐÐÐÐ
ÐÐÐÐ
ÐÐÐÐ
52 (32) 69 (43)


95 (58) 125 (78)


147 (91) Ð Ð Ð
ÐÐÐÐ
11.5 (37.7)



11.0 (36.1)



5S-FE



16-Valve, DOHC



87.0 x 91.0 (3.43 x 3.58)



2164 (132.0)



9.5 : 1



SFI



91 or Higher



99 / 5200 (133@5200)



201 / 4400 (148@4400)



12-55, 12-48*
5



960



1.4



Dry, Single Plate Ð Ð Ð
S51 A140E


3.538 2.810


1.960 1.549


1.250 1.000


0.945 0.706


0.731 Ð Ð Ð
3.153 2.296


Ð 0.945


3.944



Ventilated Disc



L.T. Drum



Drum



Tandem 8º + 9º
Tandem 8.5º + 8.5º*
3, 8º + 9º*4

Dual-P Valve



MacPherson Strut



MacPherson Strut



STD



STD



Rack and Pinion



17.4 : 1



Integral Type



*
1: Unladed Vehicle *4: Produced by TMMK
*2: With Moor Roof *5: Without Cold Area Specification Model
*3: Produced by TMC

CAMRY - MAJOR TECHNICAL SPECIFICATIONS
1st Gear km / h (mph) Angle of Approach degrees
Angle of Departure degrees
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height*
1mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., lmp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Max. Permissible
Speed
Turning Diameter
(Outside Front)2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
Canada
4-Door Sedan
CE LE
0 to 100 km / h sec.
0 to 400 m sec. Acceleration
Counter Gear RatioXLE
U.S.A.
6
MCV20L-AEPDKK MCV20L-AEPGKK SXV23L-AEPNCA
4790 (188.6)


1780 (70.1) 1785 (70.3) 1780 (70.1)
1420 (55.9)


2670 (105.1)


1545 (60.8)


1520 (59.8)


980 (38.6), 950 (37.4)*
2
980 (38.6)
940 (37.0), 914 (36.0)*2
940 (37.0)
1102 (43.4)


901 (35.5)


1427 (56.2)


1425 (56.1)


975 (38.4)


1145 (45.1)


135 (5.3)
130 (5.1)
16

16

16

16

860 (1896) 920 (2028) 860 (1896)
540 (1190) 545 (1202) 595 (1312)
1400 (3086) 1465 (3230) 1455 (3208)
1040 (2290)
970 (2140)
900 (1985)
950 (2095)
1940 (4275)
1920 (4235)
70 (18.5, 15.4)

135 (35.7, 29.2)*5, 43 (11.4, 9.5)*6
0.399 (14.1)
0.332 m3 *7, 8.921 ft3 *8
210 (130)
180 (112)
Ð
Ð
ÐÐÐ
ÐÐÐ
70 (43)
66 (41)
127 (79)
119 (74)
ÐÐÐ
ÐÐÐ
11.9 (39.0)


11.4 (37.4)


1MZ-FE
5S-FNE
24-Valve, DOHC
16-Valve, DOHC
87.5 x 83.0 (3.44 x 3.27)
87.0 x 91.0 (3.43 x 3.58)
2995 (182.7)
2164 (132.0)
10.5 : 1
11.0 : 1
SFI


91 or higher
130
143 / 5200 (192@5200)
88 / 5200 (118@5200)
281 / 4400 (207@4400)
178 / 2400 (131@2400)
12-55


960


1.4


ÐÐÐ
A541E
A140E
2.810
2.810
1.549
1.549
1.000
1.000
0.735
0.706
ÐÐÐ
2.296




0.945
3.933
4.176
Ventilated Disc


Solid Disc
L.T. Drum
Drum


Tandem 8.5º + 8.5º


Dual-P Valve


MacPherson Strut


MacPherson Strut


STD


STD


Rack and Pinion


17.4 : 1


Integral Type


*
1: Unladed Vehicle *5: Water Volume
*2: With Moon Roof *6: Equivalent Gasoline Capacity
*3: Produced by TMC *7: VDA
*4: Produced by TMMK *8: SAE Suitcase

The 5S±FE engine is an in±line, 4±cylinder engine with the cylinders numbered 1±2±3±4
from the front. The crankshaft is supported by five bearings inside the crankcase. These bearings
are made of aluminum alloy.
The crankshaft is integrated with eight weights for balance. Oil holes are placed in the center of
the crankshaft to supply oil to the connecting rods, bearing, pistons and other components.
The firing order is 1±3±4±2. The cylinder head is made of aluminum alloy, with a cross flow
type intake and exhaust layout and with pent±roof type combustion chambers. The spark plugs
are located in the center of the combustion chambers.
The intake manifold has four independent long ports and utilizes the inertial supercharging effect
to improve engine torque at low and medium speeds.
Exhaust and intake valves are equipped with irregular pitch springs made of special valve spring
carbon steel which are capable of functioning no matter what the engine speed.
The intake camshaft is driven by a timing belt, and a gear on the intake camshaft engages with
a gear on the exhaust camshaft to drive it. The cam journal is supported at five places between
the valve lifters of each cylinder and on the front end of the cylinder head. Lubrication of the cam
journals and gears is accomplished by oil being supplied through the oiler port in the center of the
camshaft.
Adjustment of the valve clearance is done by means of an outer shim type system, in which valve
adjusting shims are located above the valve lifters. This permits replacement of the shims without
removal of the camshafts.
Pistons are made of high temperature±resistant aluminum alloy, and a depression is built into
the piston head to prevent interference with the valves.
Piston pins are the full±floating type, with the pins fastened to neither the piston boss nor the
connecting rods. Instead, snap rings are fitted on both ends of the pins, preventing the pins from
falling out.
The No.1 compression ring is made of steel and the No.2 compression ring is made of cast iron.
The oil ring is made of a combination of steel and stainless steel. The outer diameter of each
piston ring is slightly larger than the diameter of the piston and the flexibility of the rings allows
them to hug the cylinder walls when they are mounted on the piston. Compression rings No.1 and
No.2 work to prevent gas leakage from the cylinder and the oil ring works to scrape oil off the
cylinder walls to prevent it from entering the combustion chambers.
The cylinder block is made of cast iron. It has four cylinders which are approximately twice the
length of the piston stroke. The top of each cylinder is closed off by the cylinder head and the
lower end of the cylinders becomes the crankcase, in which the crankshaft is installed. In
addition, the cylinder block contains a water jacket, through which coolant is pumped to cool the
cylinders.
The oil pan is bolted onto the bottom of the cylinder block. The oil pan is an oil reservoir made of
pressed sheet steel. A dividing plate is included 'inside the oil pan to keep sufficient oil in the
bottom of the pan even when the vehicle is tilted. This dividing plate also prevents the oil from
making waves when the vehicle is stopped suddenly and the oil shifts away from the oil pump
suction pipe.
The 5S±FE engine uses two balance shafts. The balance shafts are fitted in balance shaft
housings that are located at the bottom of the cylinder block. The No. 1 balance shaft is driven by
the drive gear of the crankshaft No.3 counterweight at twice the speed of the crankshaft. The No.
2 balance shaft is driven by the No±1 balance shaft at the same speed in the same direction as the
crankshaft. The balance shafts are designed to eliminate secondary inertia force from the engine,
thereby reducing the engine noise (booming noise).
± 5S±FE ENGINEENGINE MECHANICALEG1±3

3. INSPECT TENSION SPRING
(a) Measure the free length of tension spring.
Free length:
46.0 mm (1.811 in.)
If the free length is not as specified, replace the
tension spring.
(b) Measure the tension of the tension spring at the
specified installed length.
Installed tension (at 50.5 mm (1.988 in.)):
Green color
32 ± 37 N (3.25 ± 3.75 k9f, 7.2 ± 8.3 lbf)
Silver color
47 ± 52 N (4.75 ± 5.25 kgf, 10.5 ± 11.8 lbf)
If the installed tension is not as specified, replace the
tension spring.
TIMING BELT INSTALLATION
(See Components for Removal and Installation)
1. INSTALL OIL PUMP PULLEY
(a) Align the cutouts of the pulley and shaft, and slide on
the pulley. 2. INSPECT IDLER PULLEYS
Check that the idler pulley turns smoothly.
If necessary, replace the idler pulley.
(b) Using SST, install the nut.
SST 09616 ± 30011
Torque: 28 N±m (290 kgf±cm, 21 ft±lbf)
± 5S±FE ENGINEENGINE MECHANICALEG1±33

4. TEMPORARILY INSTALL NO.1 IDLER PULLEY AND
TENSION SPRING
(a) Install the pulley with the bolt. Do not tighten the bolt
yet.
HINT: Use a bolt 42 mm (1.65 in.) in length.
(b) Install the tension spring.
(c) Pry the pulley toward the left as far as it will go and
tighten the bolt.
(d) Check that the idler pulley moves smoothly.
5. TEMPORARILY INSTALL TIMING BELT
NOTICE: The engine should be cold.
(a) Using the crankshaft pulley bolt, turn the crankshaft
and position the key groove of the crankshaft timing
pulley upward.
(b) Remove any oil or water on the crankshaft pulley, oil
pump pulley, water pump pulley, No. 1 idler pulley, No.
2 idler pulley and keep them clean.
(c) Install the timing belt on the crankshaft timing pulley,
oil pump pulley, No.1 idler pulley, water pump pulley
and No.2 idler pulley.
HINT (When re±using timing belt): Align the points
marked during removal, and install the belt with the
arrow pointing in the direction of engine revolution. 2. INSTALL CRANKSHAFT TIMING PULLEY
(a) Align the timing pulley set key with the key groove of
the pulley.
(b) Slide on the timing pulley, facing the flange side
inward.
3. INSTALL NO.2 IDLER PULLEY
(a) Install the pulley with the bolt.
Torque: 42 N±m (425 kgf±cm, 31 ft±lbf)
HINT: Use a bolt 35 mm (1.38 in.) in length.
(b) Check that the idler pulley moves smoothly.
± 5S±FE ENGINEENGINE MECHANICALEG1±34

9. INSTALL CAMSHAFT TIMING PULLEY
(a) Align the camshaft knock pin with the knock pin
groove of the pulley, and slide on the timing pulley.
(b) Using SST, install the plate washer and bolt.
SST 09249 ± 63010 and 09278 ± 54012
Torque: 37 N±m (380 kgf±cm, 27 ft±lbf)
HINT: Use a torque wrench with a fulcrum length of
340 cm (13.39 in.)8. INSTALL CRANKSHAFT PULLEY
(a) Align the pulley set key with the key groove of the
pulley, and slide on the pulley.
(b) Using SST, install the pulley bolt.
SST 09213±54015 (91651 ±60855)
09330±00021
Torque: 108 N±m (1,100 kgf±cm, 80 ft±lbf)
10. SET No.1 CYLINDER TO TDC/COMPRESSION
(a) Turn the crankshaft pulley, and align its groove with
timing mark ª0º of the No.1 timing belt cover. 7. INSTALL NO.1 TIMING BELT COVER
(a) Install the gasket to the timing belt cover.
(b) Install the timing belt cover with the 4 bolts. 6. INSTALL TIMING BELT GUIDE
Install the guide, facing the cup side outward.
± 5S±FE ENGINEENGINE MECHANICALEG1±35

(b) Secure the exhaust camshaft sub gear to drive gear
with a service bolt.
Recommended service bolt:
Thread diameter6 mm
Thread pitch 1.0 mm
Bolt length 16±20 m m (0.63±0.79 in.)
HINT: When removing the camshaft, make sure that
the torsional spring force of the sub gear has been
eliminated by the above operation. 35. REMOVE CAMSHAFTS
NOTICE: Since the thrust clearance of the camshaft is
small, the camshaft must be kept level while it is being
removed. If the camshaft is not kept level, the portion of
the cylinder head receiving the shaft thrust may crack or
be damaged, causing the camshaft to seize or break. To
avoid this, the following steps should be carried out.
A. Remove exhaust camshaft
(a) Set the knock pin of the intake camshaft at 10±455
BTDC of camshaft position.
HINT: The above angle allows No.2 and No.4 cylinder
cam lobes of the exhaust camshaft to push their valve
lifters evenly.HINT: Arrange the grommets in correct order, so that
they can be reinstalled into their original positions.
This minimizes any possibility of oil leakage due to
reuse of grommets.
34. REMOVE HIGH ± TENSION CORDS CLAMP AND
PCV VALVE
± 5S±FE ENGINEENGINE MECHANICALEG1±50