torque specification TOYOTA CAMRY 2000 Service Repair Manual

CAMRY
CAMRY ± OUTLINE OF NEW FEATURES 26
OUTLINE OF NEW FEATURES
The CAMRY is a high-quality family sedan with advanced technology and sporty performance. The following
changes are made for the 2000 model year.
1. Model Line-Up
The 5S-FNE CNG (Compressed Natural Gas) engine model has been added.
2. Exterior
Four new exterior colors have been added, for a total of 10 colors.
The design of the front and rear bumpers has been changed.
The bumper and the radiator grille have been made separate, and the radiator grille is chrome-plated.
The side protection molding has been increased in size. On the XLE grade model, chrome stripes have been
adopted for the side protection molding.
The 4-light multi-reflector type headlights are adopted with new styling.
The design and styling of the rear combination light has been changed.
The 16º aluminum alloy wheel and wheel cap has been added.
The styling of the 15º full wheel cover has been changed.
3. Interior
Wood-grain panels have been adopted in the interior of the XLE grade model.
CRS tether anchor brackets have been provided on the package tray trim. (except 5S-FNE engine Model)
A clock with an outside temperature gauge has been provided on the models with manual air conditioning.
4. 5S-FE Engine
The intake system from the inlet duct to the throttle body has been improved to increase torque and reduce
noise.
The direction of the rotation of the radiator cooling fan has been reversed.
A 2-way exhaust control system has been adopted on the TMMK made model.
Along with the discontinuance of the air assist system, the fuel injectors and the IAC valve have been
changed for the California specification model, in order to meet ULEV (Ultra-Low Emission Vehicle) re-
quirement.
The system for detecting evaporative emission leaks has been changed. For details, see the General 2000
Features section.
5. 5S-FNE Engine
Based on the 5S-FE gasoline engine, the 5S-FNE engine uses compressed natural gas. The fuel lines have
been designed exclusively for compressed natural gas application.
6. 1MZ-FE Engine
The system for detecting evaporative emission leaks has been changed. For details, see the General 2000
Features section.
A diagnostic trouble code (DTC) has been added for indicating a thermostat malfunction.
7. Automatic Transaxle
The overdrive switch has been changed to the momentary type. For details, see the General 2000 Features
section.
The differential gear ratio of the A140E automatic transaxle has been changed for the 5S-FNE engine mod-
el to accommodate the performance of the 5S-FNE engine.

3
CAMRY ± NEW FEATURES33
5S-FE ENGINE
1. Description
The intake and exhaust systems have been changed to increase torque and reduce noise. On the California
specification model, the air assist system has been discontinued.

Engine Specifications 
ItemNewPrevious
No. of Cyls. & Arrangement4-Cylinder, In-Line
Valve Mechanism16-Valve DOHC,
Belt & Gear Drive
Combustion CamberPentroof Type
ManifoldsCross-Flow
Fuel SystemSFI
Displacement cm3 (cu. in.)2164 (132.0)
Bore x Stroke mm (in.)87.0 x 91.0 (3.43 x 3.58)
Compression Ratio9.5 : 1
Max. Output [SAE-NET]
101 kW @ 5200 rpm
(136 HP @ 5200 rpm)
99 kW @ 5200 rpm*
(133 HP @ 5200 rpm)*99 kW @ 5200 rpm
(133 HP @ 5200 rpm)
97 kW @ 5200 rpm*
(130 HP @ 5200 rpm)*
Max. Torque [SAE-NET]
203 N.m @ 4400 rpm
(150 ft-lbf @ 4400 rpm)
201 N
.m @ 4400 rpm*
(148 ft-lbf @ 4400 rpm)*
199 N.m @ 4400 rpm
(147 ft
.lbf @ 4400 rpm)
197 N
.m @ 4400 rpm*
(145 ft
.lbf @ 4400 rpm)*
IntakeOpen3 BTDC
Valve
IntakeClose43 ABDCValve
Timing
ExhaustOpen45 BBDCg
ExhaustClose3 AT D C
Fuel Octane Number RON91
Oil GradeAPI SJ EC-II, ILSAC or Better
*: California Specification Models

CAMRY ± NEW FEATURES
172CM06
172CM07
Inlet Duct
Air
Air Cleaner CaseEjection Pipe
New
Air
Hybrid Resonator
PreviousTorque-up Resonator 34
2. Major Difference
The following changes have made to the 5S-FE engine.
Item
Details
Intake and Exhaust
System
The intake system from the inlet duct to the throttle body has been
improved to increase torque and reduce noise.
A 2-way exhaust control system has been adopted on the TMMK made
model.
Fuel SystemAlong with the discontinuance of the air assist system, the fuel injectors and
the IAC valve have been changed for the California specification model.
Cooling SystemThe direction of the rotation of the electric cooling fan has been reversed.
Engine Control
System
The fast idle speed has been increased for the California specification
model.
The system for detecting evaporative emission leaks has been changed.
For details, see the General 2000 Features section.
3. Intake and Exhaust System
Intake Air Line
An ejection pipe that protrudes into the air cleaner case has been added. Accordingly, the hybrid resonator
has been discontinued and a torque-up resonator has been added. Also, the shape of the inlet duct has been
changed to improve the engine performance and to reduce noise.

Intake System Diagram 

CAMRY ± NEW FEATURES36
5S-FNE ENGINE
1. Description
The 5S-FNE engine is a new engine that uses CNG (Compressed Natural Gas) as fuel, which has been devel-
oped based on the 5S-FE gasoline engine.
The main component of natural gas is methane (CH
4), which has fewer carbous (C) than gasoline (mean mo-
lecular formula: C
7.5H13.4). Therefore, the amount of CO2 discharged by this engine is approximately 70%
that of the gasoline engine. Furthermore, this engine achieves low-emission operation by precisely controlled
air-fuel ratio and using special catalysts for the CNG application.
However, because the fuel is in the gaseous form, its volumetric efficiency is low, causing lower power output
if this fuel is used in the base engine.
Therefore, the 5S-FNE engine has adopted the following features: a high compression ratio, the intake valves
with early closed timing, the intake and exhaust valves with increased lift, a low back pressure muffler made
possible by the 2-way exhaust system, injectors for gaseous fuel, and a catalytic converter designed exclu-
sively for CNG application. At the same time, precision air-fuel ratio control is effected through the use of
the air-fuel ratio sensor* and the heater oxygen sensor, thus achieving the level of performance that is equiva-
lent to the base engine. Moreover, this engine realizes extremely low emissions and restoring engine torque.
*: Already adopted on the California specification 5S-FE engine.

Specifications 
Item5S-FNE Engine5S-FE Engine
No. of Cyls. & Arrangement4-Cylinder, In-Line
Valve Mechanism16-Valve DOHC,
Belt & Gear Drive
Combustion CamberPentroof Type
ManifoldsCross-Flow
Fuel SystemSFI
Displacement cm3 (cu.in.)2164 (312.0)
Bore x Stroke mm (in.)87.0 x 91.0 (3.43 x 3.58)
Compression Ratio11.0 : 19.5 : 1
Max. Output [SAE-NET]88 kW @ 5200 rpm
(118 HP @ 5200 rpm)
101 kW @ 5200 rpm
(136 HP @ 5200 rpm)
97 kW @ 5200 rpm*
(133 HP @ 5200 rpm)*
Max. Torque [SAE-NET]178 N.m @ 2400 rpm
(131 ft-lbf @ 2400 rpm)
203 N.m @ 4400 rpm
(150 ft-lbf @ 4400 rpm)
201 N
.m @ 4400 rpm*
(148 ft-lbf @ 4400 rpm)*
IntakeOpen3 BTDC
Valve
IntakeClose38 ABDC43 ABDCValve
Timing
ExhaustOpen45 BBDCExhaustClose3 AT D C
Fuel Octane Number RON13091
Oil GradeAPI SJ EC or ILSAC
*: California Specification Models

3
CAMRY ± NEW FEATURES49
8. Engine Control System
General
An engine control system based on the 5S-FE engine has been adopted. The knock sensor has been discon-
tinued because natural gas has a high octane value and is less susceptible to knocking.
The engine control system of 5S-FNE and 5S-FE engines are compared below.
System
Outline5S-FNE5S-FE
SFI
Se
quential
A D-type SFI system is used, which indirectly detects
intake air volume by manifold absolute pressure sensor.Sequential
Multiport Fuel
InjectionThe fuel injection system is a sequential multiport fuel
injection system.
Ignition timing is determined by the ECM based on
signals from various sensors.
ESA
Electronic Spark
AdvanceThe ECM corrects the ignition timing in response to
engine knocking in accordance with the signals
received from the knock sensor.
Ð
dva ce
Torque control correction during gear shifting had been
used to minimize the shift shock.*1
IAC
(Idle Air Control)A rotary solenoid type IAC valve controls the fast idle
and idle speeds.(1-Coil Type
Built-in Driver)(2-Coil Type)
Fuel Pump ControlFuel pump operation is controlled by signal from the
ECM.Ð
Fuel Cut-Off
Control
The fuel shutoff valves for the fuel tank, fuel pressure
regulator, and delivery pipe are shut off to stop the
supply of fuel when the ignition switch is turned OFF or
during abnormal conditions (such as engine stalling,
SRS airbag deployed, etc.).
Ð
Injector ControlPrevents the frozen stuck of the injector to ensure the
startability of the engine at low temperature.Ð
Oxygen Sensor
and Air Fuel Ratio
Sensor
Heater ControlMaintains the temperature of the oxygen sensor and air
fuel ratio sensor at an appropriate level to increase
accuracy of detection of the oxygen concentration in the
exhaust gas.
*2
EGR Cut-Off
ControlCuts off EGR according to the engine condition to
maintain drivability of the vehicle and durability of the
EGR components.

Evaporative
Emission ControlThe ECM controls the purge flow of evaporative
emissions (HC) in the charcoal canister in accordance
with engine conditions.
Ð
Air Conditioning
Cut-Off ControlBy turning the air conditioning compressor ON or OFF
in accordance with the engine condition, drivability is
maintained.
*3*3
Diagnosis
When the ECM detects a malfunction, the ECM
diagnoses and memorized the failed section.
DiagnosisThe diagnosis system includes a function that detects a
malfunction in the evaporative emission control system.Ð
Fail-Safe
When the ECM detects a malfunction, the ECM stops or
controls the engine according to the data already stored
in memory.

*1: Only for Automatic Transaxle Model
*
2: Air fuel ratio sensor only for California specification model
*
3: The air conditioning magnet clutch controled by the ECM

APPENDIX ± CAMRY
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height* mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Angle of Approach degrees
Angle of Departure degrees
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., Imp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Acceleration
Max. Permissible
Speed
Turning Diameter
(Outside Front)0 to 100 km / h sec.
0 to 400 m sec.
1st Gear km / h (mph)
2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Counter Gear Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
U.S.A.
CE
LE 4-Door Sedan
XLE
11 2

CAMRY
SXV20L-CEMDKA SXV20L-CEPDKA SXV20L-A(C)EPNKA SXV20L-A(C)EPGKA
4790 (188.6)



1780 (70.1)

1785 (70.3)
1415 (55.7)



2670 (105.1)



1545 (60.8)



1520 (59.8)



980 (38.6), 950 (37.4)*
1



940 (37.0), 914 (36.0)*1



1102 (43.4)



901 (35.5)



1427 (56.2)



1425 (56.1)



975 (38.4)



1145 (45.1)



130 (5.1)



16



16



810 (1786) 835 (1841) 865 (1907)*
2, 875 (1929)*3870 (1918)*2, 875 (1929)*3
550 (1213) 545 (1202) 540 (1191)*2, 550 (1213)*3545 (1202)*2, 555 (1224)*3
1360 (2999) 1380 (3043) 1405 (3097)*2, 1425 (3142)*31415 (3120)*2, 1430 (3153)*3
965 (2130)
995 (2195)

845 (1860)
900 (1985)

1810 (3990)
1895 (4180)

70 (18.5, 15.4)



0.399 (14.1)



180 (112)



ÐÐÐÐ
ÐÐÐÐ
ÐÐÐÐ
52 (32) 69 (43)


93 (58) 125 (78)


147 (91) Ð Ð Ð
ÐÐÐÐ
11.5 (37.7)



11.0 (36.1)



5S-FE



16-Valve, DOHC



87.0 x 91.0 (3.43 x 3.58)



2164 (132.0)



9.5 : 1



SFI



91



101 / 5200(136@5200),99 / 5200(133@5200)*4


203 / 4400(150@4400),201 / 4400(148@4400)*4



12 - 55, 12 - 48*5



960



1.4



Dry, Single Plate Ð Ð Ð
S51 A140E


3.538 2.810


1.960 1.549


1.250 1.000


0.945 0.706


0.731 Ð Ð Ð
3.153 2.296


Ð 0.945


3.944



Ventilated Disc



L.T. Drum



Drum



Tandem 8º + 9º
Tandem 8.5º + 8.5º*
2, 8º + 9º*3

Dual-P Valve



MacPherson Strut



MacPherson Strut



STD



STD



Rack and Pinion



17.4 : 1



Integral Type



*: Unladed Vehicle *
3: Produced by TMMK
*1: With Moor Roof *4: California Specification Model
*2: Produced by TMC *5: Without Cold Area Specification Model

CAMRY - MAJOR TECHNICAL SPECIFICATIONS
1st Gear km / h (mph) Angle of Approach degrees
Angle of Departure degrees
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height*
1mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., lmp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Max. Permissible
Speed
Turning Diameter
(Outside Front)2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
U.S.A.
4-Door Sedan
CEXLE
0 to 100 mph sec.
0 to 400 m sec. Acceleration
Counter Gear RatioLE
4
MAJOR TECHNICAL SPECIFICATIONS
SXV20L-CEMDKA SXV20L-CEPDKA SXV20L-A(C)EPNKA SXV20L-A(C)EPGKA
4790 (188.6)



1780 (70.1)

1785 (70.3)
1415 (55.7)



2670 (105.1)



1545 (60.8)



1520 (59.8)



980 (38.6), 950 (37.4)*
2



940 (37.0), 914 (36.0)*2



1102 (43.4)



901 (35.5)



1427 (56.2)



1425 (56.1)



975 (38.4)



1145 (45.1)



130 (5.1)



16




16




810 (1786) 835 (1841) 865 (1907)*
3, 875 (1929)*4870 (1918)*3, 875 (1929)*4
550 (1213) 545 (1202) 540 (1191)*3, 550 (1213)*4545 (1202)*3, 555 (1224)*4
1360 (2999) 1380 (3043) 1405 (3097)*3, 1425 (3142)*41415 (3120)*3, 1430 (3153)*4
965 (2130)
995 (2195)

845 (1860)
900 (1985)

1810 (3990)
1895 (4180)

70 (18.5, 15.4)



0.399 (14.1)



180 (112)



ÐÐÐÐ
ÐÐÐÐ
ÐÐÐÐ
52 (32) 69 (43)


95 (58) 125 (78)


147 (91) Ð Ð Ð
ÐÐÐÐ
11.5 (37.7)



11.0 (36.1)



5S-FE



16-Valve, DOHC



87.0 x 91.0 (3.43 x 3.58)



2164 (132.0)



9.5 : 1



SFI



91 or Higher



99 / 5200 (133@5200)



201 / 4400 (148@4400)



12-55, 12-48*
5



960



1.4



Dry, Single Plate Ð Ð Ð
S51 A140E


3.538 2.810


1.960 1.549


1.250 1.000


0.945 0.706


0.731 Ð Ð Ð
3.153 2.296


Ð 0.945


3.944



Ventilated Disc



L.T. Drum



Drum



Tandem 8º + 9º
Tandem 8.5º + 8.5º*
3, 8º + 9º*4

Dual-P Valve



MacPherson Strut



MacPherson Strut



STD



STD



Rack and Pinion



17.4 : 1



Integral Type



*
1: Unladed Vehicle *4: Produced by TMMK
*2: With Moor Roof *5: Without Cold Area Specification Model
*3: Produced by TMC

CAMRY - MAJOR TECHNICAL SPECIFICATIONS
1st Gear km / h (mph) Angle of Approach degrees
Angle of Departure degrees
ItemArea
Body Type
Vehicle Grade
Model Code
OverallLength mm (in.)
Width mm (in.)
Height*
1mm (in.)
Wheel Base mm (in.)
TreadFront mm (in.)
Rear mm (in.)
Effective Head RoomFront mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.)
Front mm (in.)
Rear mm (in.) Effective Leg Room
Shoulder Room
Overhang
Min. Running Ground Clearance mm (in.)
Curb Weight
Gross Vehicle WeightFront kg (lb)
Rear kg (lb)
Total kg (lb)
Front kg (lb)
Rear kg (lb)
Total kg (lb)
Fuel Tank Capacity (US.gal., lmp.gal)
Luggage Compartment Capacity m
3 (cu.ft.)
Max. Speed km / h (mph)
Max. Cruising Speed km / h (mph)
Max. Permissible
Speed
Turning Diameter
(Outside Front)2nd Gear km / h (mph)
3rd Gear km / h (mph)
4th Gear km / h (mph)
Wall to Wall m (ft.)
Curb to Curb m (ft.)
Engine Type
Valve Mechanism
Bore x Stroke mm (in.)
Displacement cm
3 (cu.in.)
Compression Ratio
Carburetor Type
Research Octane No. RON
Max. Output (SAE-NET) kW / rpm (HP@rpm)
Max. Torque (SAE-NET) N
.m / rpm (lb-ft@rpm)
Battery Capacity (5HR) Voltage & Amp. hr.
Generator Output Watts
Starter Output kW
Clutch Type
Transaxle Type
Transmission Gear
Ratio
Differential Gear Ratio (Final)
Brake Type
Parking Brake Type
Brake Booster Type and Size in.
Proportioning Valve Type
Suspension Type
Stabilizer Bar
Steering Gear Type
Steering Gear Ratio (Overall)
Power Steering TypeIn First
In Second
In Third
In Fourth
In Fifth
In Reverse
Front
Rear
Front
Rear
Front
Rear
5
10
15
20
25
30
35
40
45
50
55
60
65
70
Major Dimensions & Vehicle Weights Performance Engine Engine
Chassis
Electrical
Canada
4-Door Sedan
CE LE
0 to 100 km / h sec.
0 to 400 m sec. Acceleration
Counter Gear RatioXLE
U.S.A.
6
MCV20L-AEPDKK MCV20L-AEPGKK SXV23L-AEPNCA
4790 (188.6)


1780 (70.1) 1785 (70.3) 1780 (70.1)
1420 (55.9)


2670 (105.1)


1545 (60.8)


1520 (59.8)


980 (38.6), 950 (37.4)*
2
980 (38.6)
940 (37.0), 914 (36.0)*2
940 (37.0)
1102 (43.4)


901 (35.5)


1427 (56.2)


1425 (56.1)


975 (38.4)


1145 (45.1)


135 (5.3)
130 (5.1)
16

16

16

16

860 (1896) 920 (2028) 860 (1896)
540 (1190) 545 (1202) 595 (1312)
1400 (3086) 1465 (3230) 1455 (3208)
1040 (2290)
970 (2140)
900 (1985)
950 (2095)
1940 (4275)
1920 (4235)
70 (18.5, 15.4)

135 (35.7, 29.2)*5, 43 (11.4, 9.5)*6
0.399 (14.1)
0.332 m3 *7, 8.921 ft3 *8
210 (130)
180 (112)
Ð
Ð
ÐÐÐ
ÐÐÐ
70 (43)
66 (41)
127 (79)
119 (74)
ÐÐÐ
ÐÐÐ
11.9 (39.0)


11.4 (37.4)


1MZ-FE
5S-FNE
24-Valve, DOHC
16-Valve, DOHC
87.5 x 83.0 (3.44 x 3.27)
87.0 x 91.0 (3.43 x 3.58)
2995 (182.7)
2164 (132.0)
10.5 : 1
11.0 : 1
SFI


91 or higher
130
143 / 5200 (192@5200)
88 / 5200 (118@5200)
281 / 4400 (207@4400)
178 / 2400 (131@2400)
12-55


960


1.4


ÐÐÐ
A541E
A140E
2.810
2.810
1.549
1.549
1.000
1.000
0.735
0.706
ÐÐÐ
2.296




0.945
3.933
4.176
Ventilated Disc


Solid Disc
L.T. Drum
Drum


Tandem 8.5º + 8.5º


Dual-P Valve


MacPherson Strut


MacPherson Strut


STD


STD


Rack and Pinion


17.4 : 1


Integral Type


*
1: Unladed Vehicle *5: Water Volume
*2: With Moon Roof *6: Equivalent Gasoline Capacity
*3: Produced by TMC *7: VDA
*4: Produced by TMMK *8: SAE Suitcase

CYLINDER HEAD INSTALLATION
(See Components for Removal and Installation)
1. INSTALL CYLINDER HEAD
A. Place cylinder head on cylinder block
(a) Place a new cylinder head gasket in position on the
cylinder block.
NOTICE: Be careful of the installation direction.
(b) Place the cylinder head in position on the cylinder
head gasket.
B. Install cylinder head bolts
HINT:
wThe cylinder head bolts are tightened in 2 progressive
steps (steps (b) and (d)).
wIf any cylinder head bolt is broken or deformed, re±
place it.
(a) Apply a light coat of engine oil on the threads and
under the heads of the cylinder head bolts.
(b) Using SST, install and uniformly tighten the 10 cylin±
der head bolts and plate washers in several passes, in
the sequence shown.
SST 09011± 38121
Torque: 49 N±m (500 kgf±cm, 36 ft±lbf)
If any one of the cylinder head bolts does not meet the
torque specification, replace the cylinder head bolt.2. INSTALL VALVE LIFTERS AND SHIMS
(a) Install the valve lifter and shim.
(b) Check that the valve lifter rotates smoothly by hand. (d) Using a plastic±faced hammer, lightly tap the valve
stem tip to assure proper fit.
± 5S±FE ENGINEENGINE MECHANICALEG1±67

(a) Apply a light of engine oil on the threads and under
the nuts of the connecting rod cap.
(b) Using SST, install and alternately tighten the cap nuts
in several passes.
SST 09011± 38121
Torque: 25 N±m (250 kgf±cm, 18 ft±lbf)
If any one of the cap nuts does not meet the torque
specification, replace the connecting rod bolt and cap
nut as a set.
B. Install connecting rod cap nuts
HINT:
The cap nuts are tightened in 2 progressive steps
(steps
(b) and
(d)).
If any one of the connecting rod bolts is broken or
deformed, replace it. 6. INSTALL CONNECTING ROD CAPS
A. Place connecting rod cap on connecting rod
(a) Match the numbered connecting rod cap with the
connecting rod.
(b) Install the connecting rod cap with the front mark
facing forward. (b) Using a piston ring compressor, push the correctly
numbered piston and connecting rod assemblies
into
each cylinder with the front mark of the piston fac-
ing
forward.
(c) Mark the front of the cap nut with the paint.
± 5S±FE ENGINEENGINE MECHANICALEG1±122