engine TOYOTA CAMRY CNG 2001 Repair Manual

’01CAMRY CNG (L/O0009)
1912001 CAMRY CNG_U (OM33542U)
NOTICE
Be sure the engine and all accesso-
ries are off before performing main-
tenance.
When checking the battery, remove
the ground cable from the negative
terminal (“−” mark) first and rein-
stall it last.
Be careful not to cause a short cir-
cuit with tools.
Take care no solution gets into the
battery when washing it.
—Checking battery fluid
Ty p e A
Green DarkClear or
light yellow
Ty p e B
Blue White Red
CHECKING BY HYDROMETER
Check the battery condition by the
hydrometer color.
Hydrometer color
ConditionTy p e ATy p e B
GreenBlueGood
DarkWhite
Charging necessary.
Have battery
checked by your
authorized Toyota
CNG dealer.
Clear or
light
yellow
Red
Have battery
checked by your
authorized Toyota
CNG dealer.
Battery recharging precautions
During recharging, the battery is pro-
ducing hydrogen gas.
Therefore, before recharging:
1. If recharging with the battery installed
on the vehicle, be sure to disconnect
the ground cable.
2. Be sure the power switch on the re-
charger is off when connecting the
charger cables to the battery and when
disconnecting them.
CAUTION
Always charge the battery in an un-
confined area. Do not charge the
battery in a garage or closed room
where there is not sufficient ventila-
tion.
Only do a slow charge (5 A or
less). Charging at a quicker rate is
dangerous. The battery may ex-
plode, causing personal injuries.
NOTICE
Never recharge the battery while the
engine is running. Also, be sure all
accessories are turned off.

’01CAMRY CNG (L/O0009)
1932001 CAMRY CNG_U (OM33542U)
If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your authorized Toyota CNG
dealer correct it as soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work or low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your authorized
Toyota CNG dealer and most auto parts
stores. Follow the manufacturer ’s direc-
tions for how much to mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if scratched
or dropped. Hold a bulb only by its
plastic or metal case. Do not touch
the glass part of a bulb with bare
hands.
NOTICE
Only use a bulb of the listed type.

’01CAMRY CNG (L/O0009)
2032001 CAMRY CNG_U (OM33542U)
SPECIFICATIONS
Dimensions and weight204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel204 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service specifications205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses207 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 8

’01CAMRY CNG (L/O0009)
2042001 CAMRY CNG_U (OM33542U)
Dimensions and weight
Overall length mm (in.) 4790 (188.6)
Overall width mm (in.) 1780 (70.1)
Overall height mm (in.) 1419 (55.9)
∗
Wheelbase mm (in.) 2670 (105.1)
Front tread mm (in.) 1548 (60.9)
Rear tread mm (in.) 1519 (59.8)
Vehicle capacity weight
(occupants + luggage)
kg (lb) 410 (900)
∗: Unladen vehicle
Engine
Model:
5S−FNE
Type:
4 cylinder in line, CNG (Compressed
Natural Gas)
Bore and stroke, mm (in.):
87.091.0 (3.433.58)
Displacement, cm
3 (cu. in.):
2164 (132.0)
Fuel
Fuel type:
Compressed natural gas
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp.gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp.gal.)

’01CAMRY CNG (L/O0009)
2052001 CAMRY CNG_U (OM33542U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):
Intake 0.19—0.29 (0.007—0.011)
Exhaust 0.28—0.38 (0.011—0.015)
Spark plug type:
DENSO PK20TR8−G
Spark plug gap, mm(in.):
0.8 (0.031)
Drive belt tension measured with
Borroughs drive belt tension gauge
No.BT−33−73F (used belt), Ibf:
Generator belt 13010
Power steering pump belt 8020ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.):
With filter 3.6 (3.8, 3.2)
Without filter 3.4 (3.6, 3.0)
Oil grade:
API grade SJ, “Energy−Conserving” or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
6.9 (7.3, 6.1)
Coolant type:
“TOYOTA Long Life Coolant” or equiva-
lent
With ethylene−glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20C (68F):
12.6—12.8V Fully charged
12.2—12.4V Half charged
11.8—12.0V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the
lights turned off
Charging rates:
5 A max.
Note: If the replacement is necessary,
make sure to do so with a battery that is
the same standard as the original.

’01CAMRY CNG (L/O0009)
2062001 CAMRY CNG_U (OM33542U)
AUTOMATIC TRANSAXLE
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 2.5 (2.6, 2.2)
Fluid type:
Automatic transmission fluid D−ll or
DEXRONIIl (DEXRONII)
Differential
Fluid capacity L (qt., Imp. qt.):
1.6 (1.7, 1.4)
Fluid type:
Automatic transmission fluid D−II or
DEXRONIII (DEXRONII)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.):
70 (2.8)
Pedal free play, mm (in.):
1—6 (0.04—0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf):
5—8 clicksFluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid DEXRONII
or III

’01CAMRY CNG (L/O0009)
2072001 CAMRY CNG_U (OM33542U)
TiresFuses
Engine compartment
Tire size:
Spare tire T145/80R16 105M
Except spare tire P205/65R15 92H
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Spare tire 420 (4.2, 60)
Except spare tire
When driving under the above vehicle load conditions at sustained high speeds
above 160 km/h (100 mph), in countries where such speeds are permitted
by−law, inflate the front and rear tires to 240 kPa (2.4 kgf/cm
2 or bar, 35 psi)
provided that it does not exceed the maximum cold tire pressure molded on
the tire sidewall.
Normal
drivingFor all loads including full rated loads
For reduced loads (1 to 4 passengers)
Trailer driving220 (2.2, 32)
200 (2.0, 29)
220 (2.2, 32)
Wheel nut torque, N·m (kgf·m, ft·lbf):
104 (10.5, 77) Wheel size:
Spare tire 4T
Except spare tire 156JJ
NOTE: For a complete information on tires (e.g. replacing tires or replacing
wheels), see “Checking tire pressure” through “Replacing wheels” in Section
7−2.

’01CAMRY CNG (L/O0009)
2082001 CAMRY CNG_U (OM33542U)
Engine compartment
Fuses (type A)
1. A/C 10 A: Air conditioning system
2. SPARE 10 A: Spare fuse
3. SPARE 15 A: Spare fuse
4. SPARE 30 A: Spare fuse
5. ALT−S 5 A: Charging system
6. HEAD (RH) 20 A: Right−hand headlight
7. EFI 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, A/F sensor
8. HORN 10 A: Horn
9. HAZARD 15 A: Emergency flasher
Engine compartment
10. AM2 30 A: Gauge and meter, SRS
airbag system, seat belt pretensioners,
multiport fuel injection system/sequen-
tial multiport fuel injection system,
“IGN” and “STARTER” fuses
11 . T E L 5 A : No circuit
12. HEAD (LH) 20 A: Left−hand headlight
13. RADIO NO.1 20 A: Audio system
14. DOME 7.5 A: Clock, ignition switch
light, trunk light, interior light, power
door lock system
15. ECU−B 10 A: Anti−lock brake system,
SRS airbag system, seat belt preten-
sioners
Instrument panel
16. A/F HTR 25 A: No circuit
17. DOOR SUB 25A: No circuit
18. INJ 20 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, starting system
19. DRL NO.2 5 A: No circuit
20. H−LP LH (LWR) 15 A: No circuit
21. H−LP RH (LWR) 15 A: No circuit
22. SEAT−HEATER 20 A: No circuit
23. HEATER 10 A: Air conditioning system,
rear window defogger

’01CAMRY CNG (L/O0009)
2001 CAMRY CNG_U (OM33542U)
Publication No. OM33542U
Part No. 01999-33542
Printed in Japan 01−0009−00
CNG (U)
Quick index
If a service reminder indicator or warning buzzer comes on 70. . . . . . . . . .
If your vehicle will not start 142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your engine stalls while driving 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If you have a flat tire 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle needs to be towed 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break−in period 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General maintenance 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas station information
Fuel type:
Compressed natural gas
See page 116 for detailed information.
Service pressure:
24800 kPa (3600 psig)
Equivalent gasoline capacity:
43 L (11.4 gal., 9.5 lmp. gal.)
Water volume:
135 L (35.7 gal., 29.7 lmp. gal.)
See page 118 for detailed information.
Engine oil:
API grade SJ, “Energy−Conserving” or ILSAC multigrade engine oil
is recommended.
See page 180 for detailed information.
Automatic transmission fluid:
Automatic transmission fluid D−II or DEXRONIII (DEXRONII)
Tire information: See pages 184 through 187.
Tire pressure: See page 207.
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