engine TOYOTA CAMRY HYBRID 2007 XV40 / 8.G Service Manual

’07Camry hybrid_U (L/O 0610)
306
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
(E) A warning buzzer sounds continu-ously from the instrument cluster
and from the vehicle when closing
the door after getting out of the ve-
hicle.
This indicates that the driver is attempting
to leave the vehicle carrying the key, ne-
glecting to follow the instructions for case
(D) above. The messages, “SHIFT TO P
RANGE” and “KEY IS NOT DETECTED”,
will also appear alternately on the multi −
information display and the master warn-
ing light will come on.
Get out of the vehicle only after setting
the transmission selector lever in the “P”
position, turning off the hybrid system by
pressing the “POWER” switch and
checking that the indicator light on the
“POWER” switch has gone off. (F) A warning buzzer sounds once from
the instrument cluster and three
times from the vehicle when a pas-
senger is getting out of the vehicle.
This indicates that the passenger is
attempting to leave the vehicle carrying
the key, without turning the hybrid system
off. The message “KEY IS NOT
DETECTED” will also appear on the
multi −information display and the master
warning light will come on.
When passengers get out of the vehicle,
care should be taken to leave the key
with the driver. If the driver begins driving
after a passenger gets out of the vehicle
carrying the key, a warning buzzer will
sound once more.
(G) A warning buzzer sounds from the vehicle for two seconds when lock-
ing the vehicle from the outside with
the door handle switch.
This indicates that the driver is attempting
to lock the door with the key still in the
vehicle.
Leave the vehicle only after making sure
that you are carrying the key. (H) A warning buzzer sounds once from
the instrument cluster when the
“POWER” switch is turned off.
This indicates that the key battery is low.
(This warning buzzer sounds only when
the hybrid system has been on or the
“POWER” switch has been set at ON for
20 minutes or more.) The message “LOW
KEY BATTERY” will also appear on the
multi −information display.
Change the key battery ahead of time in
order to ensure that the smart key system
works properly.
(I) A warning buzzer sounds repeatedly from the instrument cluster when
opening the driver ’s door with the
“POWER” switch turned off.
This indicates that the steering wheel is
not locked. Turn the engine off and then
open the door in order to lock the steering
wheel.

’07Camry hybrid_U (L/O 0610)
307
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
(J) The “POWER” switch flashes greenonce every second.
This indicates that the steering lock is
stuck. The message “S/T IS NOT
UNLOCKED” will also appear on the
multi −information display.
To free it, rotate the steering wheel slight-
ly while pressing the “POWER” switch.
(K) The “POWER” switch flashes amber once every 2 seconds.
When the message “CHECK S/T LOCK”
appears on the multi −information display—
This indicates a problem with the steering
lock function. Have your vehicle checked
at your Toyota dealer.
When no message appears on the multi −
information display—
This indicates a problem with the push
button start function. Have your vehicle
checked at your Toyota dealer. THEFT PREVENTION FUNCTION
When the hybrid system is turned off,
the engine immobilizer system is auto-
matically set. (See “Engine immobilizer
system” on page 24 in Section 1
−2.)
When the driver ’s door is opened after
turning off the hybrid system, the steer-
ing wheel will lock.
When the 12 volt battery is discharged,
the steering lock function may not op-
erate properly.
Always slow down in gusty crosswinds.
This will allow you much better control.
Drive slowly onto curbs and, if pos-
sible, at a right angle. Avoid driving
onto high, sharp− edged objects and
other road hazards. Failure to do so
can lead to severe tire damage such
as a tire burst.
Drive slowly when passing over bumps
or travelling on a bumpy road. Other-
wise, the impact could cause severe
damage to the tires and/or wheels.
When parking on a hill, turn the front
wheels until they touch the curb so
that the vehicle will not roll. Apply the
parking brake, and place the transmis-
sion in “P”. If necessary, block the
wheels.
Tips for driving in various
conditions

’07Camry hybrid_U (L/O 0610)
308
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Washing your vehicle or driving through
deep water may get the brakes wet. To
see whether they are wet, check that
there is no traffic near you, and then
press the pedal lightly. If you do not
feel a normal braking force, the brakes
are probably wet. To dry them, drive
the vehicle cautiously while lightly
pressing the brake pedal with the park-
ing brake applied. If they still do not
work safely, pull to the side of the road
and call a Toyota dealer for assistance.
CAUTION
Before driving off, make sure that
the parking brake is fully released
and the parking brake reminder
light is off.
Do not leave your vehicle unat-
tended while the hybrid system is
operating.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill,
reduce your speed and use engine
brake. Remember, if you ride the
brakes excessively, they may over-
heat and not work properly.
Be careful when accelerating, en-
gine braking or braking on a slip-
pery surface. Sudden acceleration
or engine braking could cause the
vehicle to skid or spin.
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has highspeed capability tires.
Driving over 140 km/h (85 mph) may
result in tire failure, loss of control
and possible injury. Be sure to con-
sult a tire dealer to determine
whether the tires on your vehicle
are highspeed capability tires or
not before driving at such speeds.
Do not continue normal driving
when the brakes are wet. If they are
wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.

’07Camry hybrid_U (L/O 0610)
309
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Make sure your coolant is properly pro-
tected against freezing.
Only use “Toyota Super Long Life Coolant”
or similar high quality ethylene glycol
based non−silicate, non −amine, non− nitrite,
and non− borate coolant with long −life
hybrid organic acid technology. (Coolant
with long −life hybrid organic acid
technology is a combination of low
phosphates and organic acids.)
See “Checking the coolant level” on page
357 in Section 7 −2 for details of coolant
type selection.
For the U.S.A.—“Toyota Super Long Life
Coolant” is a mixture of 50% coolant and
50% deionized water. This coolant pro-
vides protection down to about −35 C
( − 31 F).
For Canada—“Toyota Super Long Life
Coolant” is a mixture of 55% coolant and
45% deionized water. This coolant pro-
vides protection down to about −42 C
( − 44 F).
NOTICE
Do not use plain water alone.
Check the condition of the 12 volt bat-
tery and cables.
Cold temperatures lower the performance
of the 12 volt battery, so it must be in top
shape to provide enough power for winter
starting. Section 7 −3 tells you how to
visually inspect the 12 volt battery. Your
Toyota dealer and most service stations
will be pleased to check the level of
charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See page 356 in Sec t i on 7 −2 for recom-
mended viscosity. Leaving a heavy sum-
mer oil in your vehicle during winter
months may cause harder starting. If you
are not sure about which oil to use, call
your Toyota dealer—they will be pleased
to help.
Keep the door locks from freezing.
Squirt lock de −icer or glycerine into the
locks to keep them from freezing. Use a washer fluid containing an anti-
freeze solution.
This product is available at your Toyota
dealer and most auto parts stores. Follow
the manufacturer ’s directions for how
much to mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Do not use your parking brake when
there is a possibility it could freeze.
When parking, put the transmission into
“P” and block the rear wheels. Do not use
the parking brake, or snow or water accu-
mulated in and around the parking brake
mechanism may freeze, making it hard to
release.
Keep ice and snow from accumulating
under the fenders.
Ice and snow built up under your fenders
can make steering difficult. During bad
winter driving, stop and check under the
fenders occasionally.
Winter driving tips

’07Camry hybrid_U (L/O 0610)
311
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Improving fuel economy is easy—just take
it easy. It will help make your vehicle last
longer, too. Here are some specific tips
on how to save money on both fuel and
repairs:
Keep your tires inflated at the cor-
rect pressure. Underinflation causes
tire wear and wastes fuel. See page
359 in Section 7 −2 for instructions.
Do not carry unneeded weight in
your vehicle. Excess weight puts a
heavier load on the hybrid system,
causing greater fuel consumption.
Accelerate slowly and smoothly.
Avoid jackrabbit starts. Get into high
gear as quickly as possible.
Avoid continuous speeding up and
slowing down. Stop−and− go driving
wastes fuel.
Avoid unnecessary stopping and
braking. Maintain a steady pace. Try
to time the traffic signals so you only
need to stop as little as possible or
take advantage of through streets to
avoid traffic lights. Keep a proper dis-
tance from other vehicles to avoid sud-
den braking. This will also reduce wear
on your brakes.
When parking, be sure to put the
transmission into the “P” position. In
the “N” position, the engine operates
but electricity cannot be generated. The
hybrid battery will be discharged requir-
ing unnecessary engine power to re-
charge.
Avoid heavy traffic or traffic jams
whenever possible.
Do not rest your foot on the brake
pedal. This causes premature wear,
overheating and poor fuel economy.
Maintain a moderate speed on high-
ways. The faster you drive, the greater
the fuel consumption. By reducing your
speed, you will cut down on fuel con-
sumption.
Keep the front wheels in proper
alignment. Avoid hitting the curb and
slow down on rough roads. Improper
alignment not only causes faster tire
wear but also puts an extra load on
the hybrid system, which, in turn,
wastes fuel.
Keep the bottom of your vehicle free
from mud, etc. This not only lessens
weight but also helps prevent corro-
sion.
Keep your vehicle tunedup and in
top shape. A dirty air cleaner, improp-
er valve clearance, dirty plugs, dirty oil
and grease, brakes not adjusted, etc.
all lower engine performance and con-
tribute to poor fuel economy. For longer
life of all parts and lower operating
costs, keep all maintenance work on
schedule, and if you often drive under
severe conditions, see that your vehicle
receives more frequent maintenance.
(For scheduled maintenance informa-
tion, please refer to the “Scheduled
Maintenance Guide” or “Owner ’s Manu-
al Supplement”.)
CAUTION
Never turn off the hybrid system to
coast down hills. Your power steering
and brake booster do not function
when the hybrid system is off. In
addition, the emission control system
operates properly only when the hy-
brid system is operating.
How to save fuel and make
your vehicle last longer

’07Camry hybrid_U (L/O 0610)
313
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Before making these checks, make sure
you have sufficient fuel and that you have
followed the correct starting procedure giv-
en in “How to start the hybrid system” on
page 301 in Section 3. If your vehicle is
equipped with the engine immobilizer sys-
tem, also check whether the other keys
will start the hybrid system. If they work,
your key may be broken. Have the key
checked at your Toyota dealer. If none of
your keys work, there may be a malfunc-
tion in the immobilizer system. Call your
Toyota dealer. (See “Keys” on page 22 in
Section 1−2.) If the instrument cluster displays with
normal brightness levels with the
“POWER” switch set at ON...
You may try emergency start. See “(b)
Emergency start” for further instructions.
If the instrument cluster dims or the
instrument cluster display turns off
with the “POWER” switch set at ON...
1. Check that the 12 volt battery terminals are tight and clean.
2. If the 12 volt battery terminals are O.K., the 12 volt battery is discharged.
You may try jump starting. See “(c)
Jump starting” that follows for further
instructions.
NOTICE
Hybrid vehicles cannot be push
started.
When the hybrid system cannot be
started, the following procedure can be
used if the hybrid system and “POWER”
switch function normally.
1. Put the transmission in “P”.
2. Set the mode to ACC by pushing the “POWER” switch once.
3. Push and hold the “POWER” switch for about 15 seconds while depressing the
brake pedal firmly.
Even if the hybrid system can be started
using the above procedure, the system
may be malfunctioning. Have the vehicle
checked by your Toyota dealer.
If the hybrid system cannot be started
using the above procedure, immediately
contact your Toyota dealer.
CAUTION
Do not place any objects close to the
“POWER” switch. If the object pushes
on the switch, the hybrid system may
be started unexpectedly.
If your vehicle will not start—
(a) Simple checks ( b ) Emerg en cy st art

’07Camry hybrid_U (L/O 0610)
315
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
JUMP STARTING PROCEDURE1. If the booster battery is installed in another vehicle, make sure the vehicles
are not touching. Turn off all unneces-
sary lights and accessories.
When boosting, use the battery of
matching or higher quality. Any other
battery may be difficult to jump start
with.
If jump starting is difficult, charge the
battery for several minutes.
2. If required, remove all the vent plugs from the booster battery. Lay a cloth
over the open vents on the battery.
(This helps reduce the explosion haz-
ard, personal injuries and burns.)
3. If the engine in the vehicle with the booster battery is not running, start it
and let it run for a few minutes. During
jump starting, run the engine at about
2000 rpm with the accelerator pedal
lightly depressed.Discharged battery
Booster
battery
Positive
terminal
(“+” mark) Jumper cable Positive terminal
(“+”mark)
4. Make the cable connections in the or-
der a, b, c, d.
a. Connect the clamp of the positive
(red) jumper cable to the positive (+)
terminal of the discharged 12 volt bat-
tery.
b. Connect the clamp at the other end
of the positive (red) jumper cable to
the positive (+) terminal of the booster
battery.
Jumper cable
Booster
battery
Discharged battery
Negative terminal (“ −”mark)
c. Connect the clamp of the negative
(black) jumper cable to the negative ( −)
terminal on the booster battery.
d. Connect the clamp at the other end
of the negative (black) jumper cable to
a solid, stationary, unpainted, metallic
point of the vehicle with the discharged
battery.

’07Camry hybrid_U (L/O 0610)
317
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
If your hybrid system stalls while driving...1. Reduce your speed gradually, keeping a straight line. Move cautiously off the
road to a safe place.
2. Turn on your emergency flashers.
3. Set the “POWER” switch at ACC or off, and try starting the hybrid system
again.
If the hybrid system will not start, see “If
your vehicle will not start” on page 313 in
this Section.
CAUTION
If the hybrid system is not operat-
ing, the power assist for the brakes
and steering will not work so steer-
ing and braking will be much hard-
er than usual.
If the hybrid system stalls while
driving, do not open the driver’s
door until the vehicle comes to a
complete stop. Opening the driver’s
door locks the steering wheel, re-
sulting in loss of steering control.
Any of the following may indicate that
the hybrid system has overheated:
The engine coolant temperature
gauge indicates overheating.
The message “WATER TEMP” or
“HYBRID SYSTEM OVER HEAT” ap-
pears on the multiinformation dis-
play.
A loss of power is experienced.
A loud knocking or pinging noise is
heard.
If the hybrid system overheats, follow
the procedures below:
1. Pull safely off the road, stop the ve- hicle and turn on your emergency
flashers. Put the transmission in “P”
and apply the parking brake. Turn off
the air conditioning if it is being used.
2. If coolant or steam is boiling out of the radiator or reservoir, stop the hybrid
system. Wait until the steam subsides
before opening the hood. If there is no
coolant boiling over or steam, leave the
hybrid system turned on and make
sure the electric cooling fan is operat-
ing. If it is not, turn the hybrid system
off.
CAUTION
To help avoid personal injury, keep
the hood closed until there is no
steam. Escaping steam or coolant is
a sign of very high pressure.
3. Look for obvious coolant leaks from theradiator, hoses, and under the vehicle.
However, note that water draining from
the air conditioning is normal if it has
been used.
CAUTION
When the hybrid system is on, keep
hands and clothing away from the
moving fan.
4. If the coolant is leaking, stop the hy-
brid system immediately. Call a Toyota
dealer for assistance.
5. If there are no obvious leaks, check the coolant reservoir. If it is dry, add
coolant to the reservoir while the hy-
brid system is on. Fill it about half full.
For the coolant type, see “Coolant type
selection” on page 357 in Section 7 −2.
If your hybrid system stalls
while driving If your vehicle overheats

’07Camry hybrid_U (L/O 0610)
334
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
Check the interior of your vehicle. Wa-
ter and dirt can accumulate under the
floor mats and could cause corrosion. Oc-
casionally check under the mats to make
sure the area is dry. Be particularly care-
ful when transporting chemicals, cleans-
ers, fertilizers, salt, etc.; these should be
transported in proper containers. If a spill
or leak should occur, immediately clean
and dry the area.
Use mud shields on your wheels. If you
drive on salted or gravel roads, mud
shields help protect your vehicle. Full −size
shields, which come as near to the ground
as possible, are the best. We recommend
that the fittings and the area where the
shields are installed be treated to resist
corrosion. Your Toyota dealer will be
happy to assist in supplying and installing
the shields if they are recommended for
your area.
Keep your vehicle in a well ventilated
garage or a roofed place. Do not park
your vehicle in a damp, poorly venti-
lated garage. If you wash your vehicle in
the garage, or if you drive it covered with
water or snow, your garage may be so
damp as to cause corrosion. Even if your
garage is heated, a wet vehicle can cor-
rode if the ventilation is poor. Your Toyota is a hybrid vehicle. Pay
particular attention when washing your
To y o t a .
NOTICE
Before washing your Toyota, be sure
to observe the following in order to
avoid the risk of damage to your ve-
hicle.
Do not splash water on the electric
components in the engine compart-
ment. This may cause malfunction of
the electric components.
Washing your Toyota
Keep your vehicle clean by regular
washing.
The following cases may cause weakness
to the paint or corrosion to the body and
parts. Wash your vehicle as soon as pos-
sible.
When driving in a coastal area
When driving on a road sprinkled with
antifreeze
When exposed to coal tar, tree sap,
bird droppings and carcass of an insect
When driving in areas where there is
a lot of smoke, soot, dust, iron dust or
chemical substances
When the vehicle becomes remarkably
dirty with dust and mud
Handwashing your Toyota
Work in the shade and wait until the
vehicle body is not warm to the touch.
CAUTION
When cleaning under floor or chas-
sis, be careful not to injure your
hands.
Exhaust gases cause the exhaust
pipe to become quite hot. When
washing the vehicle, be careful not
to touch the pipe until it has cooled
sufficiently, as touching a hot ex-
haust pipe can cause burns.
1. Rinse off loose dirt with a hose. Re- move any mud or road salt from the
underside of the vehicle or the wheel
wells.
Washing and waxing your
To y o t a

’07Camry hybrid_U (L/O 0610)
335
2007 CAMRY HV from Oct. ’06 Prod. (OM33749U)
2. Wash with a mild car−wash soap,
mixed according to the manufacturer ’s
instructions. Use a soft cotton mitt and
keep it wet by dipping it frequently into
the wash water. Do not rub hard—let
the soap and water remove the dirt.
Fuel filler door: Do not apply water (high −
pressure car wash, for example) at or
near the fuel tank inlet with the fuel filler
door opened. If the water enters the air
vent, you may experience trouble with re-
fueling or rough engine idling.
Plastic wheel ornaments: The plastic
wheel ornaments are damaged easily by
organic substances. If any organic sub-
stances splash an ornament, be sure to
wash them off with water and check if the
ornament is damaged.
Aluminum wheels: Use only a mild soap
or neutral detergent.
Plastic bumpers: Wash carefully. Do not
scrub with abrasive cleaners. The bumper
faces are soft.
Exterior lights: Wash carefully. Do not use
organic substances or scrub them with a
hard brush. This may damage the sur-
faces of the lights. Road tar: Remove with turpentine or
cleaners that are marked safe for painted
surfaces.
3. Rinse thoroughly—dried soap can cause streaking. In hot weather you
may need to rinse each section right
after you wash it.
4. To prevent water spots, dry the vehicle using a clean soft cotton towel. Do not
rub or press hard—you might scratch
the paint.
NOTICE
Do not use organic substances
(gasoline, kerosene, benzine or
strong solvents), which may be tox-
ic or cause damage.
 Do not scrub any part of the ve-
hicle with a hard brush, which may
cause damage.
Automatic car wash
Your vehicle may be washed in an auto-
matic car wash, but remember that the
paint can be scratched by some types of
brushes, unfiltered washing water, or the
washing process itself. Scratching reduces
paint durability and gloss, especially on
darker colors. The manager of the car
wash should be able to advise you wheth-
er the process is safe for the paint on
your vehicle.
Waxing your Toyota
Polishing and waxing is recommended
to maintain the original beauty of your
Toyota’s finish.
Apply wax once a month or if the vehicle
surface does not repel water well.
1. Always wash and dry the vehicle be- fore you begin waxing, even if you are
using a combined cleaner and wax.
2. Use a good quality polish and wax. If the finish has become extremely weath-
ered, use a car −cleaning polish, fol-
lowed by a separate wax. Carefully fol-
low the manufacturer ’s instructions and
precautions. Be sure to polish and wax
the chrome trim as well as the paint.