engine TOYOTA CAMRY HYBRID 2010 XV40 / 8.G Service Manual

412 5-2. Steps to take in an emergency
Messages displayed when refuelingThe following messages are displayed after the fuel lid opener is
pressed. If the messages do not change or are displayed continu-
ously, have the vehicle check ed by your Toyota dealer.
■Changing the engine oil (U.S.A. only)
Make sure to reset the oil change system. ( P. 342)
MessageDetails
Preparing the vehicle for refueling. Wait a moment.
You may commence refueling. Finish refueling within 30 minutes.
Close the fuel lid.

5
When trouble arises
435
5-2. Steps to take in an emergency
■
Avoiding a discharged 12-volt battery
●Turn off the headlights and the audio system while the hybrid system is
turned off.
● Turn off any unnecessary electrical components when the vehicle is run-
ning at a low speed for an extended period, such as in heavy traffic, etc.
■ When the 12-volt battery is removed or discharged
The hybrid system may not start. ( P. 349)
■ Starting the hybrid system when the 12-volt battery is discharged
The hybrid system cannot be started by push-starting.
Start the engine of the seco nd vehicle. Increase the gaso-
line engine speed slightly and maintain at that level for
approximately 5 minutes to recharge the 12-volt battery of
your vehicle.
Open and close any of the doors with the “POWER” switch
OFF.
Maintain the engine speed of the second vehicle and turn
the “POWER” switch to ON mode, then start the hybrid sys-
tem.
Make sure the “READY” indicator comes on. If the indicator
does not comes on, contact your Toyota dealer.
Once the hybrid system has started, remove the jumper
cables in the exact reverse order in which they were con-
nected.
Once the hybrid system starts, have the vehicle checked at your
Toyota dealer as soon as possible.STEP3
STEP4
STEP5
STEP6

438
5-2. Steps to take in an emergency
If your vehicle overheats
Correction procedures■ If “WATER TEMP” is shown on the multi-information display
Stop the vehicle in a safe place and turn off the air condition-
ing system.
Check to see if steam is coming out from under the hood.
If you see steam: Stop the hybrid system. Carefully lift the hood after the
steam subsides and then restart the hybrid system.
If you do not see steam: Leave the hybrid system operating and carefully lift the
hood.
Check to see if the cooling fan is operating.
If the fans are operating: Wait until the temperature of the engine (shown on the
instrument cluster) begins to fall and then stop the hybrid
system.
If the fans are not operating: Stop the hybrid system immediately and call your Toyota
dealer.
The following may indicate that your vehicle is overheating:
●“WATER TEMP” is shown on th e multi-information display:
The engine may be overheating.
● “HYBRID SYSTEM OVER HEAT” is shown on the multi-informa-
tion display:
The power control unit may be overheating.
Follow the correction procedure as described below.
STEP1
STEP2
STEP3

5
When trouble arises
439
5-2. Steps to take in an emergency
After the hybrid system has
cooled down sufficiently, check
the engine coolant level and
inspect the radiator core (radia-
tor) for any leaks.
Add engine coolant if necessary.
Water can be used in an emer-
gency if engine coolant is unavail-
able.
(
P. 450)
■ If “HYBRID SYSTEM OVER HEAT” is shown on the multi-infor-
mation display
Stop the vehicle in a safe place and turn off the air condition-
ing system.
Leave the hybrid system operating and carefully lift the hood.
Check if the cooling fans are operating.
If the fans are operating: Wait until “HYBRID SYSTEM OVER HEAT” disappears and
then stop the hybrid system.
If the message does not disappe ar, call your Toyota dealer.
If the fans are not operating: Stop the hybrid system immediately and call your local
Toyota dealer.
STEP4
STEP5
STEP1
STEP2
STEP3

440 5-2. Steps to take in an emergency
After the hybrid system has
cooled down, check the power
control unit coolant level and
inspect the cooling system for
leaks.
Add power control unit coolant if
necessary.
Water can be used in an emer-
gency if power control unit cool-
ant is unavailable. (P. 450)
Have the vehicle checked at the nearest Toyota dealer as soon as
possible.
STEP4
STEP5
■ Overheating
The following symptoms may occur when your vehicle is overheating:
●Hybrid system output decreases.
● Steam is coming from the engine area.

5
When trouble arises
441
5-2. Steps to take in an emergency
CAUTION
■
To prevent an accident or injury when inspecting under the hood of
your vehicle
●If steam is seen coming from under the hood, do not open the hood until
the steam has subsided. The engine compartment may be very hot, caus-
ing serious injury such as burns.
● With a hybrid vehicle, there are times when the gasoline engine automati-
cally starts to run or the cooling fans suddenly start to operate. Do not
touch or approach the rotating parts of the belt or fans. Doing so may lead
to fingers, clothes or tools getting caught, resulting in an accidental injury.
● Do not loosen the coolant reservoir cap while the hybrid system and radia-
tor are hot.
Serious injury, such as burns, may result from hot coolant and steam
released under pressure.
NOTICE
■When adding engine/power control unit coolant
Wait until the hybrid system has cooled down before adding engine/power
control unit coolant.
When adding coolant, do so slowly. Adding cool coolant to a hot hybrid sys-
tem too quickly can cause damage to the hybrid system.

447
6-1. Specifications
6
Vehicle specifications
This number is also on the Certi-
fication label on the driver’s side
center pillar.
■ Gasoline engine number and el ectric motor (traction motor)
number
The gasoline engine number and el ectric motor (traction motor) num-
ber are stamped as shown.
Gasoline engine number
Electric motor (traction motor)
number

448 6-1. Specifications
Engine
Fuel
Electric motor (traction motor)
Model2AZ-FXE engine
Type 4 cylinder in-line, 4 cycle, gasoline
Bore and stroke 3.48  3.78 in. (88.5  96.0 mm)
Displacement 144.1 cu.in. (2362 cm3)
Drive belt tension Automatic adjustment
Valve clearance
(engine cold)
Intake
Exhaust 0.007 
0.011 in. (0.19  0.29 mm)
0.015  0.019 in. (0.38 0.48 mm)
Fuel type Unleaded gasoline only
Octane rating 87 (Research Octane Number 91) or higher
Fuel tank capacity 17.2 gal. (65 L, 14.3 Imp. gal.)
Type Permanent magnet synchronous motor
Maximum output 105 kW
Maximum torque 199 ft•lbf (270 N•m, 27.5 kgf•m)

449
6-1. Specifications
6
Vehicle specifications
Hybrid battery (traction battery)
Lubrication system
■ Engine oil selection
“Toyota Genuine Motor Oil” is used in your Toyota vehicle. Use
Toyota approved “Toyota Genuine Motor Oil” or equivalent to satisfy
the following grade and viscosity.
Oil grade: ILSAC multigrade engine oil
Recommended viscosity: SAE 5W-20 or 0W-20
SAE 5W-20 or 0W-20 engine oil
may be used. However, SAE
0W-20 is the best choice for
good fuel economy and good
starting in cold weather.
The 0W portion of the oil viscosity rating indicates the characteristic of the
oil which allows cold startability. Oils with a lower value before the W allow
for easier starting of the engine in cold weather.
TypeNickel-Metal hydride battery
Voltage7.2 V/module
Capacity6.5 Ah (3HR)
Quantity 34 modules
Overall voltage 244.8 V
Oil capacity
(drain and refill)
With filter
Without filter 4.5 qt. (4.3 L, 3.8 Imp. qt.)
4.3 qt. (4.1 L, 3.6 Imp. qt.)
Outside temperature

450 6-1. Specifications
The 20 in 0W-20 indicates the oil viscosity when the oil is at its operating
temperature. An oil with a higher viscosity may be better suited if the vehi-
cle is operated at high speeds, or under extreme load conditions.
How to read oil container label:
The ILSAC (International Lubricant Standardization and Approval
Committee) Certification Mark is added to some oil containers to help
you select the oil you should use.
Cooling system
Gasoline engine
Power control
unit 6.6 qt. (6.2 L, 5.5 Imp. qt.)
3.1 qt. (2.9 L, 2.6 Imp. qt.)
Coolant typeUse either of the following.
• “Toyota Super Long Life Coolant”
• Similar high-quality ethylene glycol-based non-silicate, non-amine, non-nitrite, and non-borate coolant with
long-life hybrid organic acid technology
Do not use plain water alone.