height TOYOTA CAMRY V20 1986 Service Information

Valve body
spring
SpringFree length
mm (in.)Coil outer
diameter
mm (in.)Total
No. of
coilsColor
(Upper valve body)
Second coast modulator valve
B
1 orifice control valve
Down-shift plug
Throttle valve
Throttle modulator valve
Cut-back valve
No. 1 accumulator control valve
Lock-up relay valve27.5 (1.083)
24.8 (0.976)
29.8 (1.173)
30.7 (1.209)
21.7 (0.854)
21.8 (0.858)
28.1 (1.106)
26.6 (1.047)8.9 (0.350)
8.0 (0.315)
8.7 (0.343)
9.2 (0.362)
9.5 (0.374)
6.0 (0.236)
10.6 (0.417)
10.2 (0.402)14.6
12.0
13.5
9.5
9.5
13.5
13.0
11.5Brown
White
Yellow
Purple
Orange
Red
Yellow
Green
(Lower valve body)
Pressure relief valve
Check valve
Secondary regulator valve
No. 2 accumulator control valve
Second lock valve
3 - 4 shift valve
Low coast modulator valve
1 - 2 shift valve
2 - 3 shift valve
Primary regulator valve11.2 (0.441)
19.9 (0.783)
38.5 (1.516)
23.0 (0.906)
20.7 (0.815)
29.2 (1.150)
20.2 (0.795)
29.2 (1.150)
28.0 (1.102)
64.2 (2.528)6.4 (0.252)
11.0 (0.433)
8.4 (0.331)
6.3 (0.248)
6.1 (0.240)
8.9 (0.350)
7.9 (0.311)
8.9 (0.350)
9.4 (0.370)
18.6 (0.732)7.5
8.5
17.0
12.0
12.0
12.0
11.9
12.0
10.3
12.5None
None
Purple
Gray
Orange
Light green
Purple
Light green
None
None
Valve body
retainerRetainerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
(Upper valve body)
Lock-up relay valve
Throttle modulator valve
Second coast modulator valve
Cut-back valve
No. 1 accumulator control valve
B
1 orifice control valve6.5 (0.256)
6.5 (0.256)
6.5 (0.256)
9.2 (0.362)
6.5 (0.256)
11.5 (0.453)5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
(Lower valve body)
Primary regulator valve
Secondary regulator valve
No. 2 accumulator control valve
Second lock valve
Low coast modulator valve
1 - 2 shift valve
2 - 3 shift valve
3 - 4 shift valve9.2 (0.362)
15.0 (0.591)
9.2 (0.362)
11.5 (0.453)
11.5 (0.453)
6.5 (0.256)
9.2 (0.362)
6.5 (0.256)5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)
5.0 (0.197)3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
3.2 (0.126)
Specifications (Cont'd)
- SERVICE SPECIFICATIONSAutomatic Transaxle Transfer (A540E A540H)A-3

Transfer
(Cont'd)Center differential left side gear
thrust washer thickness
Center differential side gear
thrust clearance
Center differential right side gear
thrust washer thickness 0.0394 in.
0.0413 in.
0.0433 in.
0.0453 in.
0.0472 in.
0.0492 in.
0.0512 in.
0.0531 in.
0.0551 in.
0.0071 - 0.0248 in.
0.0394 in.
0.0413 in.
0.0433 in.
0.0453 in.
0.0472 in.
0.0492 in.
0.0512 in.
0.0531 in.
0.0551 in.
0.0571 in.
0.0591 in. 1.00 mm
1.05 mm
1.10 mm
1.15 mm
1.20 mm
1.25 mm
1.30 mm
1.35 mm
1.40 mm
0.18 - 0.63 mm
1.00 mm
1.05 mm
1.10 mm
1.15 mm
1.20 mm
1.25 mm
1.30 mm
1.35 mm
1.40 mm
1.45 mm
1.50 mm
Transfer lower valve body springFree length
mm (in.)Coil outer
diameter
mm (in.)Total
No. of
coilsColor
Transfer clutch modulator valve
No. 2 low-high shift valve
No. 1 low-high shift valve32.2 (1.272)
28.9 (1.138)
28.9 (1.138)7.6 (0.299)
7.0 (0.276)
7.0 (0.276)16
14
14None
None
None
Transfer lower valve body retainerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Transfer clutch modulator valve
No. 2 low-high shift valve
No. 1 low-high shift valve6.5 (0.256)
=
=5.0 (0.197)
=
=3.2 (0.126)
=
=
Center differential plate washer
2.13 mm
2.16 mm
2.19 mm
2.22 mm
2.25 mm
2.28 mm
2.31 mm
2.34 mm
2.37 mm
2.40 mm0.0839 in.
0.0850 in.
0.0862 in.
0.0874 in.
0.0886 in.
0.0898 in.
0.0909 in.
0.0921 in.
0.0933 in.
0.0945 in.
Specifications (Cont'd)
Mark
A
B
C
D
E
F
G
H
J
Mark
A
B
C
D
E
F
G
H
J
K
L
Mark
71
72
73
74
75
76
77
78
79
80
- SERVICE SPECIFICATIONSAutomatic Transaxle Transfer (A540E A540H)A-7

AT7731
HINT: If the overdrive planetary gear is properly installed
onto the direct clutch, the counter drive gear height from
the overdrive case will be about 24 mm (0.94 in.).
AT-84- AUTOMATIC TRANSAXLEComponent Parts (Overdrive Unit)

11.5
(0.453)5.0
(0.197)3.2
(0.126) B1 orifice control valve6.5
(0.256)5.0
(0.197)3.2
(0.126) No. 1 accumulator control valve9.2
(0.362)5.0
(0.197)3.2
(0.126) Cut-back valve5.0
(0.197)3.2
(0.126) 6.5
(0.256) Second coast modulator valve6.5
(0.256)5.0
(0.197)3.2
(0.126) Throttle modulator valve6.5
(0.256)5.0
(0.197)3.2
(0.126) Lock-up relay valveRetainerHeightWidthThickness
mm (in.)
AT3478 AT3479
Pin Valve
Vibrating
Stopper (Upper Side)
(Lower Side)
AT3480AT3481
LOCATION OF RETAINERS, PIN, STOPPER, CHECK BALL AND STRAINER
1. RETAINER, STOPPER AND PIN
3. STRAINER
2. CHECK BALL
- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)AT-91

6.5
(0.256)5.0
(0.197)3.2
(0.126) 3 - 4 shift valve5.0
(0.197) 9.2
(0.362)3.2
(0.126) 2 - 3 shift valve6.5
(0.256)5.0
(0.197)3.2
(0.126) 1 - 2 shift valve3.2
(0.126) 11.5
(0.453)5.0
(0.197) Low coast modulator valve11.5
(0.453)5.0
(0.197)3.2
(0.126) Second lock valve9.2
(0.362)5.0
(0.197)3.2
(0.126) No. 2 accumulator control valve3.2
(0.126) 15.0
(0.591)5.0
(0.197) Secondary regulator valve5.0
(0.197)3.2
(0.126) 9.2
(0.362) Primary regulator valveHeight Width
Thickness Retainer
mm (in.)
AT3485 AT3484
(Lower Side)
(Upper Side)
AT4501
AT3487
LOCATION OF RETAINERS, CHECK BALLS AND STRAINERS
1. RETAINER
2. CHECK BALL
3. STRAINER
AT-94- AUTOMATIC TRANSAXLEComponent Parts (Valve Body)

SpringFree length
mm (in.)Coil outer diameter
mm (in.)Total No. of Coils
Color
Transfer clutch modulator valve 32.3 (1.272) 7.6 (0.299) 16None
No. 2 Low-high shift valve
28.9 (1.138) 7.0 (0.276) 14None
No. 1 Low-high shift valve
RetainerHeight
mm (in.)Width
mm (in.)Thickness
mm (in.)
Transfer clutch modulator valve
6.5
(0.256)5.0
(0.197)3.2
(0.126) No. 2 Low-high shift valve
No. 1 Low-high shift valve
AT4425
PlugRetainerNo. 1 Low-High
Shift ValveLower Valve Body Transfer Clutch
Modulator ValveNo. 2 Low-High
Shift Valve
Transfer Lower Valve Body
COMPONENTS
SPECIFICATIONS OF TRANSFER LOWER VALVE BODY SPRINGS AND RETAINERS
HINT: During reassembly please refer to the spring specifications above to help discriminate between the
different springs.
TF-28- TRANSFER (A540H)Component Parts (Transfer Lower Valve Body)

HINT: If the overdrive planetary gear is properly
installed onto the direct clutch, the counter drive
gear height from the overdrive case will be about
24mm (0.94 in.).
± AUTOMATIC TRANSAXLEComponent Parts (Overdrive Unit) (A540E and A54oH)AT±307

HINT: During reassembly please refer to the spring specifications above to help discriminate be-
tween the different springs.
SPECIFICATIONS OF TRANSFER LOWER VALVE BODY SPRINGS
AND RETAINERS
(Transfer Lower Valve Body)
COMPONENTS
Transfer clutch modulator valveTransfer clutch modulator valveCoil outer diameter
mm (in.)
No. 2 Low±high shift valveNo. 2 Low±high shift valve
No. 1 Low±high shift valveNo. 1 Low±high shift valveFree length
mm (in.)Total No. of Coils
Thickness
mm (in.) Height mm
(in.)Width
mm (in.) RetainerSpring
Color
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±369

4. MIX ADHESIVE COATING
NOTICE:
wBe sure that installation of the glass is finished within
usable time. (See step 2 on page BO±37)
wThe mixture should be made in 5 minutes or less.
(a) Thoroughly clean the glass plate and putty spatula
with solvent.
(b) Thoroughly mix 500 g (17.64 oz.) of the main agent
and 75 g (2.65 oz.) of the hardening agent on a glass
plate or like object with a putty spatula.
5. APPLY ADHESIVE
(a) Cut off the tip of the cartridge nozzle to make a hole
5 mm, (0.20 in.) in diameter. Fill the cartridge with
adhesive.
(b) Load the cartridge into the sealer gun.
(c) Coat the glass with adhesive on all contact surfaces
along the ridge.
NOTICE: As to lower side of adhesive, apply it on the
cowl inner panel.
Adhesive height:
If adhesive remains on body
3.5 ± 5. 0 mm (0.138 ± 0.197 in.)
If no adhesive remains on body
8 ± 10 mm (0.31 ± 0.39 in.)
6. INSTALL GLASS
(a) Position the glass so that the reference marks are
lined up, and press in gently along the rim.
(b) Using a spatula, apply adhesive on the glass rim.
(c) Use a spatula to remove any excess or protruding
adhesive.
(d) Fasten glass securely until the adhesive sets.
7. INSPECT FOR LEAKS AND REPAIR
(a) Perform a leak test after the hardening time has
elapsed.
(b) Seal any leak with auto glass sealer.
Part No. 08833±00030 or equivalent
8. INSTALL WINDSHIELD OUTSIDE MOULDING
(See page BO±26)
9. INSTALL FOLLOWING PARTS:
(a) Wiper arms and inner rear view mirror
(b) Sun visors and holders
10. INSTALL FRONT PILLAR GARNISH
11. INSTALL AND ADJUST HOOD
(See page BO±3)
NOTICE: Wait at least twice the setting time before driving
the car.
± BODYWindshieldBO±42

BODY DIMENSIONS
General Information
1. BASIC DIMENSIONS
(a) There are two types of dimensions in the diagram.
wStraight±line distance between the center of two
measuring points.
HINT:
1. The height of the left and right pointers must be equal.
2. Always calibrate the tracking gauge before measuring
or after adjusting the pointer height.
3. Take care not to drop the tracking gauge or otherwise
shock it.
4. Confirm that the pointers are securely in the holes. 2. MEASURING
(a) Basically, all measurements are to be done with a
tracking gauge. For portion where it is not possible to
use a tracking gauge, a tape measure should be
used.
(b) Use only a tracking gauge that has no looseness in
the body, measuring plate, or pointers. wThe height from an imaginary standard line.
(b) In cases i n which only one dimension is given, left
and right are symmetrical.
(c) The dimensions in the following drawing indicate ac-
tual distance. Therefore, please use the dimensions
as a reference.
(e) When using a tape measure, avoid twists and bends
in the tape.
(d) When tracking a diagonal measurement from the front
spring support inner hole to the suspension member
upper rear installation hole, measure along the front
spring support panel surface.
± BODYBody DimensionsBO±75