speed sensor TOYOTA CELICA 1987 Service Repair Manual

FI-1
i’.. ;
-EFI SYSTEM
i
‘x
. .
Page
SYSTEM DESCRIPTION
....................... Fl-i.&.
PRECAUTIONS
;;:“, F,-, ;a”“- .............................. . ....
INSPECTION PRECAUTIONS
FI-7 . ....................
TROUBLESHOOTING
.......................... FI-12
DIAGNOSIS SYSTEM
.................... .
.... FI-25
TROUBLESHOOTING WITH
VOLT/OHMMETER (MA)
.................... FI-34
m
.:
TROUBLESHOOTING WITH
VOLT/OHMMETER (MS)
.................... FI-57
FUEL SYSTEM
................................ FI-73,
Fuel Pump ..................................
FI-73
Cold Start Injector ...........................
Fl-80
Pressure Regulator
.......................... FI’i84 ..
Injectors
.............................. ..i ..
FI-86
AIR INDUCTION SYSTEM
..................... FI-96
Air Flow Meter (7M-GE)
..................... FI-96
Air Flow Meter (7M-GTE)
................... FI-98
Throttle Body
.............................. FI-102
Idle Speed Control (ISC) Valve
............... FI-108
ELECTRONIC CONTROL SYSTEM .............. FI-110
Location of Electronic Control Parts .......... FI-110
l EFI Main Relay
............................. Fl-112
. Circuit Opening Relay ....................... FI-113
Solenoid Resistor
........................... Fl-114
Cold Start Injector Time Switch ...............
FI-115
Water Temperature Sensor ..................
FI-116
Fuel Pump Relay and Resistor ............... FI-117
High Temperature Line Pressure -
Up System ............................... FIi119
High Altitude Compensation (HACK
System (7M-GTE)
........................ FI-121
Oxygen Sensor .............................
FI-122
Electronic Controlled Unit (ECU) .............
FI-125
Fuel Cut RPM
.............................. FI-128

1-6 EFI SYSTEM - System Description
‘he .EFI system is composed of 3 basic sub
;ystems; Fuel Induction, Air Induction and
Ziectronic Control.
FUEL SYSTEM
An electric fuel pump supplies sufficient fuel,
under a constant pressure, to the injectors. These
injectors inject a metered quantity of fuel into the
intake manifold in accordance with signals from
the ECU (Electronic Control Unit).
AIR INDUCTION SYSTEM
The air induction system provides sufficient air for
engine operation.
[3: ‘I
i&TRONIC CONTROL SYSTEM
The 7M-GE, 7M-GTE engines are equipped wifh a
Toyota Computer Control System (TCCS) which
centrally controls the EFI, ESA, Diagnosis systems,
etc. by means of an Electronic Control Unit (ECU -
for-merly EFI computer) employing a microcom-
puter.
By means of the ECU, the TCCS controls the
following functions:
1. Electronic Fuel injection (EFI)
The ECU receivers signals from,various sen-
sors indicating changing engine operating
conditions such as:
Exhaust oxygen content (w/ TWC)
Intake air volume
i Intake air temperature
Coolant temperature
Engine rpm
Vehicle speed
Acceleration/deceleration etc.
These signals are utilized by the ECU to
determine the injection duration necessary for
an optimum air-fuel ratio.
2. Electronic Spark Advance (ESA)
The ECU is programmed with data for
optimum ignition timing under any and all
operating conditions. Using data provided by
sensors which monitor various engine func-
tions (rpm, A/C signal, coolant temperature,
etc.), the microcomputer (ECU) triggers the
spark at precisely the right instant. (See IG
section) 3. Idle Speed Control (IX)
The ECU is programmed with, target idling
speed values to respond to different engine
conditions (coolant temperature, air condi-
tioner on/off, etc.). Sensors transmit signals
to the ECU which control the flow of air
through the bypass of the throttle valve and
adjust idle speed to the target value.
(See pages FI-53, 7 1, 108) ’
4. Diagnosis
The ECU detects any malfunctions or abnor-
malities in the sensor network and tights the
“CHECK ENGINE” warning light on the instru-
ment panel. At the same time, the trouble is
identified and a diagnostic code is recorded
by the ECU.
5. Fail-Safe Function ’
In the event of computer malfunction, a back-
up circuit will take over to provide minimal
drivability. Simultaneously, the “CHECK
ENGINE” warning light will come on.

1-12 EFI SYSTEM - Troubleshooting’
FlO48
TROUBLESH~~TI~~G
. .
TROUBLESHOOTING HlhJTS
1. Engine troubles are usually not caused by the EFI system.
When troubleshooting, always first check the condition of
the other systems.
(a) Electronic source
0 Battery
0 Fusible links
0 Fuses
(b) Body ground
(cl Fuel supply
0 Fuel leakage
0 Fuel filter
0 Fuel pump
(d) Ignition system
0 Spark plug
0 High-tension cord
l Distributor (7M-GE) or cam position sensor (7M-
GTE)
0 Igniter and ignition coil
(e) Air induction system
0 Vacuum leaks
(f) Emission control system
0 PCV system
0 EGR system (w/ EGR)
(g) Others
l Ignition timing (ESA system)
0 Idle speed (ISC system)
-r
2. The most frequent cause of problems is simply a bad don-
tact in wiring connectors. Always make sure that connec-
tions are secure.
When inspecting the connector, pay particular attention to
the following points:
(a) Check to see that the terminals are not bent.
(b) Check to see that the connector is pushed in com-
pletely and locked.
(c) Check to see that there is no signal change when the
connector is slightly tapped or wiggled.
3. Sufficiently troubleshoot for other causes before replac-
ing the ECU. The ECU is of high quality and it is expensive.

.20 EFI SYSTEM - Troubleshooting __
SYMPTOM - HIGH ENGINE IDLE SPEED (NO DROP)
:HECK ACCELERA
OK
CHECK POWER STEERING !DLE+JP
SYSTEM
OK .
‘:
j..l.
CHECK DIAGNOSIS SYSTEM
Check for output of diagnostic code.
(See page FI-26) ‘:.
_T I Linkage - Stuck
I
9
BAD * Air valve
I
r
* Diagnostic code(s) (See pages FI-30, 31, 32)
Malfunction
..
code!s)
Normal code
.
CHECK ISC SYSTEM
BAD
I
OK
71
(Air con Throttle posrtron sensor - ECU)
1 CHECK THROTTLE POSITION SENSOR
t-x- Throttle body
OK
CHECK FUEL PRESSURE
(See page FI-74) 7
BAD w Fuel pressure regulator - High pressure
OK
CHECK COLD START INJECTOR
~ .ee page FI-80) BAD w Cold start injector - Leakage
CHECK INJECTORS (See page FI-86)
I Injectors - Leakage, Injection quality
I OK
CHECK EFI ELECTRONIC CIRCUIT USING
VOLT/OHMMETER
(See pages FI-34, 57) BAD - 1. Wiring connection
2. Power to ECU
(1) Fusible links
(2) Fuses
(3) EFI main relay
3. Air flow meter
4. Water temp. sensor
5. Air temp. sensor
6. Injection signal circuit
(1) Injector wiring
(2) Resistor
(3) ECU

EFI SYSTEM; Diagnosis System
S)
------) -.
I Fl281
Test mode
i
To obtain an output of diagnostic codes, proceed as follows:
1. Initial conditions
(a) Battery voltage about 1 1 volts
(b) Throttle valve fully closed (throttle position sensor
IDL points closed)
(c) Transmission in neutral position
(d) Accessory switches OFF
2. Using a service wire, short terminals TE2 and El of the j
check connector.
-----.-q
*-heengine and run the vehicle at a speed of IO km/h I
(6 mph) or higher. __-- /---’
_ ___ _.--.--.
4. Simulate the conditions of the malfunction described by
the user.
5. Using a service wire, short terminals TEl and .El of the
check connector.
NOTE:
l The test mode will not start if terminals TE2 and El are con-
nected after the ignition switch is turned on, or terminals TE2
and El are connected after terminals TEI and El are con-
nected.
l
0 The starter signal and vehicle speed signal will be diagnosed
by the ECU as malfunctions, and codes No. 42, and 43 will
be output, if the operation in 3. above is not performed.
6. Read the diagnosis code as indicated by the number of
flashes of the “CHECK ENGINE” warning light.
(See page FI-27)
7. After the diagnosis check, remove the service wires.

EFI SYSTEM
- Diagnosis System
FI-31
DIAGNOSTIC CODES (MA) (Cont’d) __
:odc
No. Number of
Check engine
blinks Diagnosis System See
page
FL50 Trouble area
l Vehicle speed sensor
circuit
l Vehicle speed sensor
. ECU ’
I
l Ignition switch circuit
l Ignition switch
l ECU
l Knock sensor circuit
l Knock sensor
l ECU
. ECU
l A/C switch circuit
l A/C switch ‘“q
l A/C am&fire
l Neutral start switch
circuit ’
l Neutral start switch
0 Throttle position sensor
circuit
l Throttle position sensor
l ECU Vehicle Speed
Sensor Signal
Starter Signal No “SPD” signal for 5
seconds when engine speed
is between 2,500 rpm and
4,500 rpm and coolant temp.
is below 80°C (176’F) except
when racing the engine.
No “STA” signal to ECU until
engine speed reaches 800
rpm with vehicle not moving.
Knock Sensor
Signal Open or short circuit in knock
sensor signal. 42
FI161
FHBl
Fl181
FIlei
52
Knock control in ECU faulty. Knock Control
signal in ECU
No “IDL” signal, “NSW”
signal or “A/C” signal to
ECU, with check terminals
El and T shorted. Switch Signal
‘1 WI TWC vehicles only
‘2 7M-GTE only
“3 Abnormalities in the air flow meter may also be detected.
DIAGNOSTIC CODES (MS)
Number of
Check engine
System
blinks
m Normal
fl1604
nn ECU (B) Diagnosis
This appears when none of
the other codes are identified.
Momentary interruption in
power supply to ECU. Trouble area See
page
l Ignition switch circuit
l Ignition switch
l Main relay circuit
l Main relay
l ECU FI-62
l Distributor circuit
0 Distributor
l Starter signal circuit
. ECU IG-3
l Distributor circuit
l Distributor
. ECU IG-3
l Igniter and ignition coil 11
FI1605
n nn RPM Signal No “NE” or “G” signal to
ECU within 2 seconds after
engine has been cranked.
FHBOB
nnnn, RPM Signal No “NE” signal to ECU when
engine speed is above
Fl1807 1,000 rpm. 12
-
13
-
14
-LJUlJUL 1 Ignition Signal 1 * No. “IGF” signal to ECU
6 - 8 times in succession. circuit
0 Igniter and ignition coil
. ECU
.t Fl-70

FI-32 EFI SYSTEM - Diagnosis System
1 ode -
: Number of See
Check engine System Diagnosis Trouble area
paw
blinks
0 Water temp. sensor
. .
clrcult m n FI-68
0 Water temp. sensor
0 ECU _
FllBlO 0 Intake air temp. sensor
r
JUMJJJL Intake Air Temp. Open or short circuit in intake circuit
FI-67
Sensor Signal air temp. sensor signal. 0 intake air temp. sensor
. ECU
fll611
Open circuit in VC signal or
0 Air flow meter circuit
JJJJ n f
‘. ‘( <;
closed.
F11612 .
i Air flow meter circuit
DIAGNOSTIC CODES (MS) (Cont’d)
4-65
32
Fl1613 I I
I 0 Throttle position sensor
Open or short circuit in circuit
41 throttle position sensor signal.
! 0 Throttle position sensor
. ECU
Fl1614
No “SPD” signal for 5
seconds when engine speed
0 Vehicle speed sensor
42 nnnruvl
is below 80°C (176°F) except
when racing the engine.
fl16151
I
No “STA” sianal to ECU until 0 Ignition switch circuit
43
i m Starter Signal /~~n~i,‘,pee~;~ct-;~~~ng : ;;;on switch FI-6!
FM
FM
? -. Fl1616 .^
0 Knock sensor circuit
52
.I JjJJMJjn Eyn$ Sensor ~~n~op:~~ circuit in knock : :gk sensor
53
I F11616
w6,9 Kn$c~i~“,“,‘;“’ Knock control in ECU faulty. l ECU
0 A/C compressor relay
A/C Com-
Open or short circuit in circuit
pressor
Relay Signal A/C compressor relay signal. a A/C compressor relay
. ECU
f12611
0 A/C switch circuit Z
51
No “IDL” signal, “NSW” 0 A/C switch
0 A/C amplifire l Neutral start switch
circuit
0 Neutral start switch
0 Throttle position sensor
circuit
I F11617
0 Throttle position Sensor
. ECU

EFI SYSTEM - Troubleshooting with Volt/Ohmmeter (MA)
FI-35
. .
EFI SYSTEM CHECK PROCEDURE
NOTE:
l Perform all voltage measurements with the connectors
connected.
0 Verify that the battery voltage is 11V or above when
the ignition switch is at “ON”.
Using a voltmeter with high-impedance (IO kQ/V
minimum), measure the voltage at each terminal of the
wiring connectors.
I ) ECU +B
Terminals of ECU (7M-GE)
Symbol ) Terminal Name
E01 POWER GROUND
E02 POWER GROUND
No. 10 INJECTOR (No. 1 and 4)
No. 20 INJECTOR (No. 2 and 6)
STA STARTER SWITCH
No. 30 INJECTOR (No. 3 and 5)
STJ COLD START INJECTOR
El COMPUTER GROUND
NSW NEUTRAL START SWITCH (A/T)
N/C *CLUTCH SWITCH (M/T) 1 Symbol) Terminal Name
T CHECK CONNECTOR
G2 DISTRIBUTOR
VTA THROTTLE POSITION SENSOR
NE DISTRIBUTOR
IDL THROTTLE POSITION SENSOR
IGT IGNITER
IGF IGNITER
THW WATER TEMP. SENSOR Symbol
Terminal Name
L3 ECT COMPUTER
EGR
vsv (EGR)
A/C A/C MAGNET SWITCH
SPD SPEEDOMETER
W WARNING LIGHT
FPR FUEL PUMP RELAY
DFG
DEFOGGER RELAY
THA
AIR TEMP. SENSOR
ECT
ECT COMPUTER
vs AIR FLOW METER
KNK KNOCK SENSOR LP HEADLIGHT RELAY
ISC 1 ISC MOTOR NO. 1 COIL ox OXYGEN SENSOR vc THROTTLE POSITION SENSOR
AIR FLOW METER
ISC 3 ISC MOTOR NO. 3 COIL E2 SENSOR GROUND
ISC 2 ISC MOTOR NO. 2 COIL VSV 1 VSV (AIR CONTROL)
BATT BATTERY
ISC 4 ISC MOTOR NO. 4 COIL Ll ECT COMPUTER +B EFI MAIN RELAY
GQ DISTRIBUTOR VSVP VSV (FPU) IG S/W IGNITION SWITCH
VF CHECK CONNECTOR
Gl DISTRIBUTOR
ECU Terminals 1 L2 ECT COMPUTER
+Bl EFI MAIN RELAY
1 M-REL EFI MAIN RELAY (COIL)
*For cruise control
F10574

FI-36 EFI SYSTEM - Troubleshooting with VoltjOhmmeter (MA)
Terminals of ECU. (7M;GTE)
Symbol Terminal Name Symbol Terminal Name Symbol Terminal Name
EOI POWER GROUND G2 CAM POSITION SENSOR A/C A/C MAGNETIC SWITCH
E02 POWER GROUND VTA
THROTTLE POSITION SENSOR SPD SPEEDOMETER
No, 10 INJECTOR (No. 1 and 4)
NE CAM POSITION SENSOR W
WARNING LIGHT
No. 20 INJECTOR (No. 2 and 6) IDL
THROTTLE POSITION SENSOR FPR FUEL PUMP RELAY
STA STARTER SWITCH IGT IGNITER OIL OIL PRESSURE SWITCH
No. 30 INJECTOR (No. 3 and 5) IGdA IGNITER THA AIR TEMP. SENSOR
STJ COLD START INJECTOR
IGF IGNITER ECT ECT COMPUTER
rEl COMPUTER GROUND KNKl KNOCK SENSOR
t HAC 1 tl
NSW
NEUTRAL START SWITCH (A/T) THW WATER TEMP. S
N/C ‘CLUTCH SWITCH (M/T) KNK2 KNOCK SENSOR 1 vc ) THROTTLE
AIR
FLOW I
LTITUDE COMPENSATION
, .xNSOR
ENSOR 1 FC 1 CIRCUITOPENING RELAY I
IGdB IGNITER ox OXYGEN SENSOR KS AIR FLOW METER
ISC 1 ISC MOTOR NO. 1 COIL E2 SENSOR GROUND BATT BATTERY
r
ISC 3 ISC MOTOR NO. 3 COIL
vsv VSV (FPU) +B EFI MAIN RELAY
ISC 2 ISC MOTOR NO. 2 COIL Ll ECT COMPUTER IG S/W IGNITION SWITCH
ISC 4 ISC MOTOR NO. 4 COIL HT OXYGEN SENSOR +Bl EFI MAIN RELAY
GO CAM POSITION SENSOR L2 ECT COMPUTER TIL
TURBO INDICATOR
VF CHECK CONNECTOR M-REL
EFI MAIN RELAY (COIL) DFG DEFOGGER RELAY
Gl CAM POSITION SENSOR L3 ECT COMPUTER LP HEADLIGHT RELAY
T CHECK CONNECTOR
EGR VSV (EGR)
ECU Terminals
E2 Ll L2 L3 A/C W OIL ECT FC KS +B +Bl
+
F10574 Fll 99:
*For cruise control

jS EFI SYSTEM - Troubleshooting with Volt/Ohmmeter (MS)
-.
0
“B”
Fl294.
ECU
EFI SYSTEM CHECK PROCEDURE
._
PREPARATION
(a) Disconnect the connectors from the ECU.
(b) Remove the locks as shown in the illustration so that
the tester probe(s) can easily come in.
CAUTION: Pay attention to sections “A” and “B” in
the illustration which can be easily broken,
(c) Reconnect the connectors to the ECU.
’
NOTE:
0 Perform ail voltage measurements with the connectors
connected.
0 Verify that the battery voltage is 1 IV or above when
the ignition switch is at “ON”.
Using a voltmeter with high-impedance (10 kQ/V mihimum),
measure the voltage at each terminal of the wiring con-
nectors.
Terminals of ECU
rmbol Terminal Name Symbol Terminal Name
Symbol Terminal Name
EOI POWER GROUND NE DISTRIBUTOR ACPS A/C PRESSURE SWITCH
co2 POWER GROUND El COMPUTER GROUND SPD SPEEDOMETER
o. 10 INJECTOR (No. 1 and 4) VF CHECK CONNECTOR ECT ECT COMPUTER
o. 30 INJECTOR (No. 3 and 5)
GO DISTRIBUTOR ACR A/C COMPRESSOR
o. 20 INJECTOR (No. 2 and 6) TE2 CHECK CONNECTOR Ll
ECT COMPUTER
ELS DEFOGGER SWITCH
HEADLIGHT SWITCH TEl CHECK CONNECTOR L2
ECT COMPUTER
FPU VSV (FPU) KNK KNOCK SENSOR FPR FUEL PUMP RELAY
ACV VSV (A/R CONTROL) THW WATER TEMP. SENSOR L3 ECT COMPUTER
SC 1 ISC MOTOR NO. 1 COIL IDL
THROTTLE POSITION SENSOR W
WARNING LIGHT
IGT IGNITER THA AIR TEMP. SENSQR
M-REL EFI MAIN RELAY (COIL)
SC- ISC MOTOR NO. 2 COIL VTA THROlTLE POSITION SENSOR IG SiW IGNITION SWITCH 3
ISC3 ISC MOTOR NO. 3 COIL vs AIR FLOW METER Bl EFI MAIN RELAY
ISC4 ISC MOTOR NO. 4 COIL vcc AIR FLOW METER
THROTTLE POSITION SENSOR BATT BATTERY
IGF IGNITER E2
SENSOR GROUND B
EFI MAIN RELAY
G2 1 DISTRIBUTOR 1 STA 1 STARTER SWITCH
Gl 1 DISTRIBUTOR 1 NSW 1 NEUTRALSTARTSWITCH
ZU Terminals