engine TOYOTA CELICA 1996 Repair Manual

189
Model:7A-FE and 5S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
7A-FE engine81.0 x 85.5 (3.19 x 3.37)
5S-FE engine
87.0 x 91.0 (3.43 x 3.58)
Displacement, cm
3 (cu. in):
7A-FE engine
1762 (107.5)
5S-FE engine
2164 (132.0) Fuel type:
7A-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher
5S-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher. For improved ve-
hicle performance, the use of premium
unleaded gasoline with a Research
Octane Number of 96 (Octane Rating
91) or higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.): 60 (15.9, 13.2) ENGINE
Valve clearance (engine cold), mm (in.)
7A-FE engine
Intake 0.15' 0.25 (0.006'0.010)
Exhaust 0.25 '0.35 (0.010' 0.014)
5S-FE engine
Intake 0.19' 0.29 (0.007'0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: 7A-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5S-FE engine
NIPPONDENSO PK20R11
NGK BKR6EP11
Spark plug gap, mm (in.):
7A-FE engine 0.8 (0.031)
5S-FE engine 1.1 (0.043)
Engine FuelService specifications
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Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:7A-FE engine
Generator belt 115 + 20
Power steering pump belt 80 + 20
Air conditioning compressor belt 100 + 20
5S-FE engine Generator beltVehicles with air conditioning 155 + 20
Vehicles without air conditioning 95 + 20
Power steering pump belt 80 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.): 7A-FE engine With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.0)
5S-FE engine
With filter 3.9 (4.1, 3.4)
Without filter 3.7 (3.9, 3.3)
Oil grade: API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended. Recommended oil viscosity (SAE):
5S-FE engine
Temperature
range anticipated before next oil change
80040-L02U
7A-FE engine
Temperature range anticipated before next oil change
80040-L03U
COOLING SYSTEM
Total capacity, L (qt., Imp.):7A-FE engineWith manual transaxle 6.1 (6.4, 5.4)
With automatic transaxle6.6 (7.0, 5.8)
5S-FE engine
With manual transaxle 6.7 (7.1, 5.9)
With automatic transaxle7.1 (7.5, 6.2)
Coolant type:
With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
ÐMaintenance type battery Specific gravity reading at 20 C
(68 F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery
Open voltage* at 20 C (68F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
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Charging rates:Non-maintenance battery 5 A max.
Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5' 15 (0.2' 0.6)
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.):
7A-FE engine 1.9 (2.0, 1.7)
5S-FE engine 2.6 (2.7, 2.3)
Oil type:
Multipurpose gear oil API GL-4 or GL-5
Recommended oil viscosity:
SAE 75W-90
AUTOMATIC TRANSAXLE
7A-FE engine Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 3.1 (3.3, 2.7) 5S-FE engine
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Differential Fluid capacity, L (qt., lmp. qt.):
1.6 (1.7, 1.4)
Fluid type: Automatic transmission fluid DII or
DEXRON
[-II
BRAKES
Minimum pedal clearance when de-
pressed, mm (in.): 7A-FE engine 75 (3.0)
5S-FE engine 80 (3.1)
Pedal freeplay, mm (in.): 1' 6 (0.04' 0.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment: 4-7 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3 STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid
DEXRON
[-II or -III
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Tire size:Spare tireU.S.A. T125/70D16
Canada
7A-FE engine 185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine
205/55R15 87V
P205/55R15 87V
Except spare tire
7A-FE engine185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine
205/55R15 87V
P205/55R15 87V Tire pressure, kPa (kgf/cm2 or bar, psi):
185/70R14 88S and P185/70R14 87S Front 200 (2.0, 29)
Rear 200 (2.0, 29)
205/55R15 87V and P205/55R15 87V
Front 230 (2.3, 33)
Rear 230 (2.3, 33)
T125/70D16 420 (4.2, 60)
Wheel size:
185/70R14 88S and P185/70R14 87S 14 x 6JJ
205/55R15 87V and P205/55R15 87V
15 x 6 1/2JJ
15 x 7JJ
T125/70D16
16 x 4T
Wheel nut torque, NV m (kgfVm, ftVlbf):
103 (10.5, 76)
Engine compartment (left)-U.S.A.
Tires Fuses
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