engine TOYOTA CELICA 1997 Repair Manual

192
Never use a fuse with a higher am-
perage rating, or any other object,
in place of a fuse. This may cause
extensive damage and possibly a
fire.CAUTION
!
If any washer does not work, the wash-
er tank may be empty. Add washer
fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer 's directions for how much
to mix with water.
NOTICE
Do not use engine antifreeze or any other substitute because it may
damage your vehicle's paint.
The headlights have the beam angle
gauges to check:
1 Vertical movement
2 Horizontal movement
To obtain correct gauge readings, do
these before you check the headlight
aims.

Make sure the body around the head-
light is not deformed.

Park the vehicle on a level spot.

Fill up the fuel tank.

Bounce the vehicle several times.
A passenger should sit on the driver's
seat while checking the headlight aims.
Adding washer fluid Checking headlight aims
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Part 8
203
SPECIFICATIONS

Dimensions and weight

Engine

Fuel

Service specifications

Tires

Fuses
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205
Model:7A-FE and 5S-FE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.):
7A-FE engine81.0 X 85.5 (3.19 X 3.37)
5S-FE engine
87.0 X 91.0 (3.43 X 3.58)
Displacement, cm
3 (cu. in):
7A-FE engine
1762 (107.5)
5S-FE engine
2164 (132.0) Fuel type:
7A-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher
5S-FE engineÐUnleaded gasoline,
Research Octane Number 91 (Octane
Rating 87) or higher. For improved ve-
hicle performance, the use of premium
unleaded gasoline with a Research
Octane Number of 96 (Octane Rating
91) or higher is recommended.
Fuel tank capacity, L (gal., Imp. gal.):
60 (15.9, 13.2) ENGINE
Valve clearance (engine cold), mm (in.)
7A-FE engine
Intake 0.15' 0.25 (0.006'0.010)
Exhaust 0.25 '0.35 (0.010' 0.014)
5S-FE engine
Intake 0.19' 0.29 (0.007'0.011)
Exhaust 0.28 '0.38 (0.011 '0.015)
Spark plug type: 7A-FE engine
NIPPONDENSO K16R-U
NGK BKR5EYA
5S-FE engine
NIPPONDENSO PK20R11
NGK BKR6EP11
Spark plug gap, mm (in.):
7A-FE engine 0.8 (0.031)
5S-FE engine 1.1 (0.043)
Engine FuelService specifications
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206
Drive belt tension measured with Bor-
oughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:7A-FE engine
Generator belt 115 + 20
Power steering pump belt 80 + 20
Air conditioning compressor belt 100 + 20
5S-FE engine Generator belt Vehicles with air conditioning 155 + 20
Vehicles without air conditioning 95 + 20
Power steering pump belt 80 + 20
ENGINE LUBRICATION
Oil capacity (drain and refill), L (qt., Imp.
qt.): 7A-FE engine
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.0)
5S-FE engine With filter 3.9 (4.1, 3.4)
Without filter 3.7 (3.9, 3.3)
Oil grade:
API SH, Energy-Conserving IIº multi-
grade engine oil or ILSAC multigrade
engine oil is recommended. Recommended oil viscosity (SAE):
Temperature
range anticipated before next oil change
80040-L03U
COOLING SYSTEM
Total capacity, L (qt., Imp.):7A-FE engineWith manual transaxle 6.1 (6.4, 5.4)
With automatic transaxle6.6 (7.0, 5.8)
5S-FE engine
With manual transaxle 6.7 (7.1, 5.9)
With automatic transaxle7.1 (7.5, 6.2)
Coolant type: With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
ÐMaintenance type battery Specific gravity reading at 20 C (68F):
1.260 Fully charged
1.160 Half charged
1.060 Discharged
ÐNon-maintenance battery
Open voltage* at 20 C (68F):
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
*: Voltage that is checked 20 minutes
after the key is removed with all the lights
turned off
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Charging rates:Non-maintenance battery 5 A max.
Maintenance type battery Quick charge 15 A max.
Slow charge 5 A max.
CLUTCH
Pedal freeplay, mm (in.): 5' 15 (0.2' 0.6)
Fluid type: SAE J1703 or FMVSS No. 116
DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 7A-FE engine 1.9 (2.0, 1.7)
5S-FE engine 2.6 (2.7, 2.3)
Oil type:
Multipurpose gear oil API GL-4 or
GL-5
Recommended oil viscosity: SAE 75W-90
AUTOMATIC TRANSAXLE
7A-FE engine Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Up to 3.1 (3.3, 2.7) 5S-FE engine
Automatic transmission
Fluid capacity (drain and refill),
L (qt., Imp. qt.): Up to 2.5 (2.6, 2.2)
Differential Fluid capacity, L (qt., lmp. qt.):
1.6 (1.7, 1.4)
Fluid type: Automatic transmission fluid D-II or
DEXRON
[III (DEXRON[II)
BRAKES
Minimum pedal clearance when de-
pressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm
(in.): 7A-FE engine 75 (3.0)
5S-FE engine 80 (3.1)
Pedal freeplay, mm (in.): 1' 6 (0.04' 0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled
with the force of 196 N (20 kgf, 44 lbf): 4-7 clicks
Fluid type:
SAE J1703 or FMVSS No. 116 DOT 3 STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid
DEXRON
[II or III
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208
Tire size:Spare tire
U.S.A. T125/70D16
Canada
7A-FE engine185/70R14 88S
P185/70R14 87S
205/55R15 87V
5S-FE engine 205/55R15 87V
P205/55R15 87V
Except spare tire 7A-FE engine
185/70R14 88S
P185/70R14 87S
205/55R15 87V
P205/55R15 87V
5S-FE engine 205/55R15 87V
P205/55R15 87V Tire pressure, kPa (kgf/cm2 or bar, psi):
185/70R14 88S and P185/70R14 87S Front 200 (2.0, 29)
Rear 200 (2.0, 29)
205/55R15 87V and P205/55R15 87V
Front 230 (2.3, 33)
Rear 230 (2.3, 33)
T125/70D16 420 (4.2, 60)
Wheel size:
185/70R14 88S and P185/70R14 87S14 x 6JJ
205/55R15 87V and P205/55R15 87V
15 x 6 1/2JJ
15 x 7JJ
T125/70D16
16 x 4T
Wheel nut torque, NV m (kgfVm, ftVlbf):
103 (10.5, 76)
Tires Fuses
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