Engine 2c TOYOTA COROLLA 1996 Owner's Manual
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 1996, Model line: COROLLA, Model: TOYOTA COROLLA 1996Pages: 195, PDF Size: 4.13 MB
Page 110 of 195
Part 2Break-in period
Fuel
105
INFORMATION
BEFORE DRIVING
YOUR TOYOTA
Break-in period
Fuel
Operation in foreign countries
Three-way catalytic converter
Engine exhaust cautions
Facts about engine oil
consumption
Brake system
Brake pad wear limit indicators
Luggage stowage precautions
Your Toyota's idenitification
Theft prevention labels
Suspension and chassis
Types of tires
Drive gently and avoid high speeds.
Your vehicle does not need an elaborate
break-in. But following a few simple tips
for the first 1600 km (1000 miles) can add
to the future economy and long life of your
vehicle:
Do not drive over 88 km/h (55 mph).
Avoid overrevving. Maintain engine
speed between 2000 and 4000 rpm.
Avoid full-throttle starts.
Try to avoid hard stops during the first
300 km (200 miles).
Do not drive slowly with the manual
transmission in a high gear.
Do not drive for a long time at any
single speed, either fast or slow.
Do not tow a trailer during the first 800
km (500 miles).FUEL TYPE
Your new vehicle must use only un-
leaded gasoline.
To help prevent gas station mixups, your
Toyota has a new smaller fuel tank open-
ing. The special nozzle on pumps with un-
leaded fuel will fit it, but the larger standard
nozzle on pumps with leaded gas will not.
Do not use leaded gasoline. Use of
leaded gasoline will cause the three-
way catalytic converter to lose its ef-
fectiveness and the emission con-
trol system to function improperly.
Also, this can increase maintenance
costs.
NOTICE
OCTANE NUMBER
Select Research Octane Number 91
(Octane Rating 87) or higher.
Use of unleaded fuel with an octane num-
ber or rating lower than stated above will
cause persistent heavy knocking. If se-
vere, this will lead to engine damage.
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Page 111 of 195
106If your engine knocks...
If you detect heavy knocking even when
using the recommended fuel, or if you
hear steady knocking while holding a
steady speed on level roads, consult your
Toyota dealer.
However, now and then, you may notice
light knocking for a short time while accel-
erating or driving up hills. This is no cause
for concern.
GASOLINES CONTAINING DETER-
GENT ADDITIVES
Toyota recommends use of gasolines
that contain detergent additives to
avoid build-up of engine deposits.
For further details, ask your Toyota dealer
or a local gasoline retailer.
GASOLINES CONTAINING MTBE
Gasolines that contain MTBE (Methyl
Tertiary-Butyl Ether) are available in
the market. If you use a gasoline mixed
with MTBE, make certain that it does
not contain more than 15% of MTBE.
If the use of gasolines containing MTBE
causes poor driveability and/or poor fuel
economy, you should discontinue the use
of fuels containing MTBE.GASOLINES CONTAINING ALCOHOL
If you use gasohol in your Toyota, be
sure that it is unleaded, has an octane
rating no lower than 87 and does not
contain more than 10% ethanol.
Gasohol is a mixture of gasoline and etha-
nol.
Toyota does not recommend the use of
gasolines containing methanol. If you use
gasoline containing methanol, use only
gasoline meeting the requirements above
and also containing less than 5% metha-
nol with cosolvents and corrosion inhibi-
tors for methanol.
Do not use gasohol other than
stated above. It will cause fuel
system damage or vehicle perfor-
mance problems.
If driveability problems are en-
countered (poor hot starting, va-
porizing, engine knock, etc), dis-
continue the use.
Take care not to spill gasohol dur-
ing refueling. Gasohol may cause
paint damage.
NOTICE
FUEL TANK CAPACITY
50 L (13.2 gal., 11.0 imp. gal.)If you plan to drive your Toyota in anoth-
er country...
First, comply with the vehicle registration
laws.
Second, confirm the availability of the
correct fuel (unleaded and minimum oc-
tane number).
Operation in foreign countries
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107
The three-way catalytic converter is
an emission control device installed in
the exhaust system.
The purpose is to reduce pollutants in the
exhaust gas.
CAUTION!
Keep people and combustible ma-
terials away from the exhaust pipe
while the engine is running. The
exhaust gas is very hot.
Do not drive, idle or park your ve-
hicle over anything that might burn
easily such as grass, leaves, paper
or rags.
A large amount of unburned gases
flowing into the three-way catalytic
converter may cause it to overheat
and create a fire hazard. To prevent
this and other damage, observe the
following precautions:
Use only unleaded gasoline.
Do not drive with an extremely low
fuel level; running out of fuel
could cause the engine to misfire,
creating an excessive load on the
three-way catalytic converter.
Do not allow the engine to run at
idle speed for more than 20 min-
utes.
Avoid racing the engine.
Do not push-start or pull-start
your vehicle.
Do not turn off the ignition while
the vehicle is moving.
Keep your engine in good running
order. Malfunctions in the engine
electrical system, electronic igni-
tion system/distributor ignition
system or fuel system could cause
an extremely high three-way cata-
lytic converter temperature.
NOTICEIf the engine becomes difficult to
start or stalls frequently, take your
vehicle in for a check-up as soon
as possible. Remember, your Toyo-
ta dealer knows your vehicle and its
three-way catalytic converter sys-
tem best.
To ensure that the three-way cata-
lytic converter and the engine
emission control system operate
properly, your vehicle must re-
ceive the periodic inspections re-
quired by the Toyota Maintenance
Schedule. For scheduled mainte-
nance information, refer to the
separate Owner's Manual Sup-
plement/Maintenance Scheduleº.
Three-way catalytic converter
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108
CAUTION!
Avoid inhaling the engine exhaust.
It contains carbon monoxide,
which is a colorless and odorless
gas. It can cause unconsciousness
or even death.
Make sure the exhaust system has
no holes or loose connections.
The system should be checked
from time to time. If you hit some-
thing, or notice a change in the
sound of the exhaust, have the sys-
tem checked immediately.
Do not run the engine in a garage
or enclosed area except for the
time needed to drive the vehicle in
or out. The exhaust gases cannot
escape, making this a particularly
dangerous situation.
Do not remain for a long time in a
parked vehicle with the engine run-
ning. If it is unavoidable, however,
do so only in an unconfined area
and adjust the heating or cooling
system to force outside air into the
vehicle.
Keep the trunk lid or back door
closed while driving. An open or
unsealed trunk lid or back door
may cause exhaust gases to be
drawn into the vehicle. If you must
drive with the trunk lid or back door
open to accommodate a large ob-
ject, close the windows, open all
the instrument panel vents and
have the heating or cooling system
deliver fresh air into the vehicle by
turning the fan to high speed with
the air intake control lever set at the
OUTSIDE AIR position.
To allow proper operation of your
vehicle's ventilation system, keep
the inlet grilles in front of the wind-
shield clear of snow, leaves, or oth-
er obstructions.
If you smell exhaust fumes in the ve-
hicle, drive with the windows open
and the trunk lid or back door
closed. Have the cause immediately
located and corrected.FUNCTIONS OF ENGINE OIL
Engine oil has the primary functions of lu-
bricating and cooling the inside of the en-
gine, and plays a major role in maintaining
the engine in proper working order.
ENGINE OIL CONSUMPTION
It is normal that an engine should con-
sume some engine oil during normal
engine operation. The causes of oil
consumption in a normal engine are
as follows.
Oil is used to lubricate pistons, piston
rings and cylinders. A thin film of oil is
left on the cylinder wall when a piston
moves downwards in the cylinder.
High negative pressure generated
when the vehicle is decelerating sucks
some of this oil into the combustion
chamber. This oil as well as some part
of the oil film left on the cylinder wall is
burned by the high temperature com-
bustion gases during the combustion
process.
Oil is also used to lubricate the stems
of the intake valves. Some of this oil is
sucked into the combustion chamber
together with the intake air and is
burned along with the fuel. High tem-
perature exhaust gases also burn the
oil used to lubricate the exhaust valve
stems.
Facts about engine oil
consumption Engine exhaust cautions
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Page 114 of 195
109 The amount of engine oil consumed
depends on the viscosity of the oil, the
quality of the oil and the conditions
the vehicle is driven under.
More oil is consumed by high-speed driv-
ing and frequent acceleration and decel-
eration.
A new engine consumes more oil, since
its pistons, piston rings and cylinder walls
have not become conditioned.
When judging the amount of oil con-
sumption, note that the oil may be-
come diluted and make it difficult to
judge the true level accurately.
As an example, if a vehicle is used for re-
peated short trips, and consumes a nor-
mal amount of oil, the dipstick may not
show any drop in the oil level at all, even
after 1000 km (600 miles) or more. This
is because the oil is gradually becoming
diluted with fuel or moisture, making it ap-
pear that the oil level has not changed.
The diluting ingredients evaporate out
when the vehicle is then driven at high
speeds, as on an expressway, making it
appear that oil is excessively consumed
after driving at high speeds.IMPORTANCE OF ENGINE OIL LEVEL
CHECK
One of the most important points in proper
vehicle maintenance is to keep the engine
oil at the optimum level so that oil function
will not be impaired. Therefore, it is essen-
tial that the oil level be checked regularly.
Toyota recommends that the oil level be
checked every time you refuel the vehicle.
NOTICE
Failure to check the oil level
regularly could lead to serious
engine trouble due to insufficient
oil.
For detailed information on oil level check,
see Checking the engine oil levelº in
Chapter 7-2.TANDEM MASTER CYLINDER BRAKE
SYSTEM
The tandem master cylinder brake system
is a hydraulic system with two separate
sub-systems. If either sub-system should
fail, the other will still work. However, the
pedal will be harder to press, and your stop-
ping distance will be longer. Also, the brake
system warning light may come on.
CAUTION!
Do not drive your vehicle with only
a single brake system. Have your
brakes fixed immediately.
BRAKE BOOSTER
The brake booster uses engine vacuum to
power-assist the brakes. If the engine
should quit while you are driving, you can
bring the vehicle to a stop with normal
pedal pressure. There is enough reserve
vacuum for one or two stopsÐbut no
more!
CAUTION!
Do not pump the brake pedal if the
engine stalls. Each push on the
pedal uses up your vacuum re-
serve.
Brake system
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11 0
Even if the power assist is com-
pletely lost, the brakes will still
work. But you will have to push the
pedal hardÐmuch harder than nor-
mal. And your braking distance will
be longer.
ANTI-LOCK BRAKE SYSTEM (vehicles
with ABSº warning light)
The anti-lock brake system is designed to
prevent lock-up of the wheels during sud-
den braking or braking on slippery road
surfaces. This assists the driver in con-
trolling the vehicle under these circum-
stances.
The anti-lock brake system becomes op-
erative after the vehicle has accelerated
to a speed in excess of approximately 10
km/h (6 mph). It stops operating when the
vehicle decelerates to a speed below
approximately 5 km/h (3 mph).
You may hear a sound in the engine
compartment for a few seconds when the
engine is started or just after the vehicle
is started. This means that the anti-lock
brake system is in the self check mode,
and does not indicate a malfunction.When the anti-lock brake system function
is in action, you may feel the brake pedal
pulsating and hear a noise. In this situa-
tion, to let the anti-lock brake system
work for you, just hold the brake pedal
down more firmly. Do not pump the brake.
The brake pedal pulsation caused by the
anti-lock brake system may indicate haz-
ardous road surface conditions. Although
the anti-lock brake system assists in pro-
viding vehicle control, it is still important to
drive with all due care, because the anti-
lock brake system cannot overcome the
laws of physics that act on your vehicle:
Braking capability is dependent on tire
friction with the road surface.
Even though the anti-lock brake sys-
tem is operating, a driver cannot main-
tain full control on certain slippery road
surfaces, when cornering at high
speeds, or in violent maneuvers.
Avoid high speeds on wet roads. The
anti-lock brake system cannot elimi-
nate the risk of hydroplaning and loss
of tire friction.Always maintain a safe distance from the
vehicle in front of you. Compared with ve-
hicles not fitted with an anti-lock brake
system, your vehicle may require a longer
stopping distance in the following cases:
Driving on rough, gravel or snow-cov-
ered roads.
Driving with tire chains installed.
Driving on roads where the road sur-
face is pitted or has other differences
in surface height.
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11 3
The engine number is stamped on the
engine block as shown.Your new vehicle carries theft preven-
tion labels which are approximately 56
mm (2.20 inches) by 16 mm (0.63 inch).
The purpose of these labels is to reduce
the incidence of vehicle thefts by facilitat-
ing the tracing and recovery of parts from
stolen vehicles. The label is designed so
that once it is applied to a surface, any at-
tempt to remove it will result in destroying
the integrity of the label. Transferring
these labels intact from one part to anoth-
er, will be impossible.You should not attempt to remove
the theft prevention labels as it may
violate certain state or federal laws.
NOTICE
Theft prevention labels
(except for Canada)
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Part 3
How to start the engineÐ
(a) Before cranking Before starting the engine
11 5
STARTING AND
DRIVING
Before starting the engine
How to start the engine
Tips for driving in various
conditions
Winter driving tips
Trailer towing
How to save fuel and make your
vehicle last longer, too
1. Check the area around the vehicle be-
fore entering it.
2. Adjust seat position, seatback angle,
head restraint height and steering wheel
angle.
3. Adjust inside and outside rear view
mirrors.
4. Lock all doors.
5. Fasten seat belts.1. Apply the parking brake firmly.
2. Turn off unnecessary lights and acces-
sories.
3.Manual transmission: Press the
clutch pedal to the floor and shift the
transmission into neutral. Hold the clutch
pedal to the floor until the engine is
started. A starter safety device will pre-
vent the starter from operating if the
clutch pedal is not fully depressed.
Automatic transmission: Put the selec-
tor lever in Pº. If you need to restart the
engine while the vehicle is moving, put the
selector lever in Nº. A starter safety de-
vice will prevent the starter from operating
if the selector lever is in any drive position.
4.Automatic transmission only: De-
press the brake pedal and hold it to the
floor until driving off.
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11 6 Before starting the engine, be sure to fol-
low the instructions in (a) Before crank-
ingº.
Normal starting procedure
The multiport fuel injection system/se-
quential multiport fuel injection system in
your engine automatically controls the
proper air-fuel mixture for starting. You
can start a cold or hot engine as follows:
1. With your foot off the accelerator ped-
al, crank the engine by turning the key to
STARTº. Release it when the engine
starts.
2. After the engine runs for about 10 sec-
onds, you are ready to drive.
If the weather is below freezing, let the en-
gine warm up for a few minutes before
driving.
If the engine stalls...
Simply restart it, using the correct proce-
dure given in normal starting.
If the engine will not startÐ
See If your vehicle will not startº in Part 4.
Do not crank for more than 15 sec-
onds at a time. This may overheat
the starter and wiring systems.
Do not race a cold engine.
If the engine becomes difficult to
start or stalls frequently, have the
engine checked immediately.
NOTICE
Always slow down in gusty cross-
winds. This will allow you much better
control
Drive slowly onto curbs and, if pos-
sible, at a right angle. Avoid driving
onto high, sharp-edged objects and
other road hazards. Failure to do so
can lead to severe tire damage result-
ing in tire bursts.
When parking on a hill, turn the front
wheels until they touch the curb so that
the vehicle will not roll. Apply the park-
ing brake, and place the transmission
in Pº (automatic) or in first or reverse
(manual). If necessary, block the
wheels.
Washing your vehicle or driving
through deep water may get the
brakes wet. To see whether they are
wet, check that there is no traffic near
you, and then press the pedal lightly. If
you do not feel a normal braking force,
the brakes are probably wet. To dry
them, drive the vehicle cautiously
while lightly pressing the brake pedal
with the parking brake pulled. If they
still do not work safely, pull to the side
of the road and call a Toyota dealer for
assistance.
CAUTION!
Before driving off, make sure the
parking brake is fully released and
the parking brake reminder light is
off.
Do not leave your vehicle unat-
tended while the engine is run-
ning.
Do not rest your foot on the brake
pedal while driving. It can cause
dangerous overheating, needless
wear, and poor fuel economy.
To drive down a long or steep hill,
reduce your speed and downshift.
Remember, if you ride the brakes
excessively, they may overheat
and not work properly.
Be careful when accelerating, up-
shifting, downshifting or braking
on a slippery surface. Sudden ac-
celeration or engine braking could
cause the vehicle to spin or skid.
(b) Starting the engineTips for driving
in various conditions
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11 7
Do not drive in excess of the speed
limit. Even if the legal speed limit
permits it, do not drive over 140
km/h (85 mph) unless your vehicle
has high-speed capability tires.
Driving over 140 km/h (85 mph)
may result in tire failure, loss of
control and possible injury. Be
sure to consult a tire dealer to de-
termine whether the tires on your
vehicle are high-speed capability
tires or not before driving at such
speeds.
Do not continue normal driving
when the brakes are wet. If they
are wet, your vehicle will require a
longer stopping distance, and it
may pull to one side when the
brakes are applied. Also, the park-
ing brake will not hold the vehicle
securely.Make sure you have ethylene-glycol
antifreeze in the radiator.
Do not use alcohol type antifreeze.
NOTICE
Check the condition of the battery and
cables.
Cold temperatures reduce the capacity of
any battery, so it must be in top shape to
provide enough power for winter starting.
Chapter 7-3 tells you how to visually in-
spect the battery. Your Toyota dealer and
most service stations will be pleased to
check the level of charge.
Make sure the engine oil viscosity is
suitable for the cold weather.
See Chapter 7-2 for recommended vis-
cosity. Leaving a heavy summer oil in your
vehicle during winter months may cause
harder starting. If you are not sure about
which oil to use, call your Toyota deal-
erÐhe will be pleased to help.
Keep the door locks from freezing.
Squirt lock de-icer or glycerine into the
locks to keep them from freezing. To open
a frozen lock, try heating the key before in-
serting it.Use a washer fluid containing an anti-
freeze solution.
This product is available at your Toyota
dealer and most auto parts stores. Follow
the manufacturer's directions for how
much to mix with water.
Do not use engine antifreeze or any
other substitute as washer fluid be-
cause it may damage your vehicle's
paint.
NOTICE
Do not use your parking brake when
there is a possibility it could freeze.
When parking, put the transmission into
Pº (automatic) or into first or reverse
(manual) and block the rear wheels. Do
not use the parking brake, or snow or wa-
ter accumulated in and around the parking
brake mechanism may freeze, making it
hard to release.
Keep ice and snow from accumulating
under the fenders.
Ice and snow built up under your fenders
can make steering difficult. During bad
winter driving, stop and check under the
fenders occasionally.
Winter driving tips
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