maintenance TOYOTA COROLLA 2002 E120 / 9.G User Guide
[x] Cancel search | Manufacturer: TOYOTA, Model Year: 2002, Model line: COROLLA, Model: TOYOTA COROLLA 2002 E120 / 9.GPages: 260, PDF Size: 4.76 MB
Page 205 of 260
’02 Corolla U (L/O 0105)
2012002 Corolla_U (OM12743U)
If you are a skilled do it yourself mechan-
ic, the Toyota service manuals are recom-
mended. Please be aware that do it your-
self maintenance can affect your warranty
coverage. See “Owner ’s Warranty Informa-
tion Booklet” or “Owner ’s Manual Supple-
ment” for the details.Listed below are the general maintenance
items that should be performed as fre-
quently as specified. In addition to check-
ing the items listed, if you notice any
unusual noise, smell or vibration, you
should investigate the cause or take your
vehicle to your Toyota dealer or a quali-
fied service shop immediately. It is recom-
mended that any problem you notice be
brought to the attention of your dealer or
the qualified service shop for their advice.
CAUTION
Make these checks only where ade-
quate ventilation can be obtained if
you run the engine.
OUTSIDE THE VEHICLE
Items listed below should be performed
from time to time, unless otherwise
specified.
Tire pressure
Check the pressure with a gauge every
two weeks, or at least once a month. See
Section 7 2 for additional information.Tire surface and wheel nuts
Check the tires carefully for cuts, damage
or excessive wear. See Section 7 2 for
additional information. When checking the
tires, make sure no nuts are missing, and
check the nuts for looseness. Tighten
them if necessary.
Tire rotation
Rotate the tires according to the mainte-
nance schedule. (For scheduled mainte-
nance information, please refer to the
“Scheduled Maintenance Guide” or “Own-
er ’s Manual Supplement”.) See Section
7 2 for additional information.
Fluid leaks
Check underneath for leaking fuel, oil, wa-
ter or other fluid after the vehicle has
been parked for a while. If you smell fuel
fumes or notice any leak, have the cause
found and corrected immediately.
Doors and engine hood
Check that all doors including trunk lid
operate smoothly and all latches lock se-
curely. Make sure the engine hood sec-
ondary latch secures the hood from open-
ing when the primary latch is released.
INSIDE THE VEHICLE
Items listed below should be checked
regularly, e.g. while performing periodic
services, cleaning the vehicle, etc.
General maintenance
Page 208 of 260
’02 Corolla U (L/O 0105)
2042002 Corolla_U (OM12743U)
Some states have vehicle emission in-
spection programs which include OBD
(On Board Diagnostics) checks.
The OBD system monitors the operation
of the emission control system. When the
OBD system determines that a problem
exists somewhere in the emission control
system, the malfunction indicator lamp
comes on. In this case, your vehicle may
not pass the I/M test and need to be
repaired. Contact your Toyota dealer to
service the vehicle.
Even if the malfunction indicator lamp
does not come on, your vehicle may not
pass the I/M test as readiness codes
have not been set in the OBD system.
Readiness codes are automatically set
during ordinary driving. However, when the
battery is disconnected or run down, the
codes are erased. Also, depending on
your driving habits, the codes may not be
completely set.
We recommend you to contact your
Toyota dealer to check the OBD system
before taking the vehicle for testing.
Emissions Inspection and
Maintenance (I/M) programs
Page 209 of 260
’02 Corolla U (L/O 0105)
2052002 Corolla_U (OM12743U)
DO IT YOURSELF MAINTENANCE
Introduction
Engine compartment overview206
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse locations 207
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . .
Do it yourself service precautions ns 208. . . . . . . . . . . . . . . . . . . . . . . . .
Positioning the jack 209
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Parts and tools 210
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . .
SECTION 7 1
Page 212 of 260
’02 Corolla U (L/O 0105)
2082002 Corolla_U (OM12743U)
If you perform maintenance by yourself,
be sure to follow the correct procedure
given in this section.
You should be aware that improper or in-
complete servicing may result in operating
problems.
Performing do it yourself maintenance
during the warranty period may affect your
warranty coverage. Read the separate
Toyota Warranty statement for details and
suggestions.
This section gives instructions only for
those items that are relatively easy for an
owner to perform. As explained in Section
6, there are still a number of items that
must be done by a qualified technician
with special tools.
For information on tools and parts for do
it yourself maintenance, see “Parts and
tools”.
Utmost care should be taken when work-
ing on your vehicle to prevent accidental
injury. Here are a few precautions that
you should be especially careful to ob-
serve:CAUTION
When the engine is running, keep
hands, clothing, and tools away
from the moving fan and engine
drive belts. (Removing rings,
watches, and ties is advisable.)
Right after driving, the engine
compartment—the engine, radiator,
exhaust manifold and spark plug
boots, etc.—will be hot. So be care-
ful not to touch them. Oil, fluids
and spark plugs may also be hot.
If the engine is hot, do not remove
the radiator cap or loosen the drain
plugs to prevent burning yourself.
Do not smoke, cause sparks or al-
low open flames around fuel or the
battery. Their fumes are flammable.
Do not get under your vehicle with
just the body jack supporting it. Al-
ways use automotive jack stands or
other solid supports.
Be sure that the ignition is off if
you work near the electric cooling
fans or radiator grille. With the
ignition on, the electric cooling fans
will automatically start to run if the
engine coolant temperature is high
and/or the air conditioning is on.
Use eye protection whenever you
work on or under your vehicle
where you may be exposed to flying
or falling material, fluid spray, etc.
Used engine oil contains potentially
harmful contaminants which may
cause skin disorders such as in-
flammation or skin cancer, so care
should be taken to avoid prolonged
and repeated contact with it. To re-
move used engine oil from your
skin, wash thoroughly with soap
and water.
Do not leave used oil within the
reach of children.
Dispose of used oil and filter only
in a safe and acceptable manner.
Do not dispose of used oil and fil-
ter in household trash, in sewers or
onto the ground. Call your dealer or
a service station for information
concerning recycling or disposal.
Do it yourself service
precautions
Page 217 of 260
’02 Corolla U (L/O 0105)
2132002 Corolla_U (OM12743U)
DO IT YOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level214
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the engine coolant level 215
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking brake fluid 216
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
Checking power steering fluid 217
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking tire pressure 218
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. .
Checking and replacing tires 219
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rotating tires 220
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . . . . . .
Installing snow tires and chains 221
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing wheels 222
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . . . .
Aluminum wheel precautions 223
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 7 2
Page 224 of 260
’02 Corolla U (L/O 0105)
2202002 Corolla_U (OM12743U)
CAUTION
Do not mix radial, bias belted, or
bias ply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tires or wheels other
than the manufacturer ’s recom-
mended size.
Toyota recommends all four tires, or at
least both front or rear tires be re-
placed as a set.
See “If you have a flat tire” in Section 4
for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.
Vehicles with compact spare tire
Vehicles without compact spare tire
To equalize the wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.) Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” in Section 4
for tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, out of balance
wheels, or severe braking.
CAUTION
Do not include a compact spare tire
when rotating the tires. It is designed
for temporary use only.
Rotating tires
Page 229 of 260
’02 Corolla U (L/O 0105)
2252002 Corolla_U (OM12743U)
DO IT YOURSELF MAINTENANCE
Electrical components
Checking battery condition226
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery recharging precautions 227
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking and replacing fuses 228
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding washer fluid 229
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . . .
Replacing light bulbs 229
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . \
. . . .
SECTION 7 3
Page 257 of 260
’02 Corolla U (L/O 0105)
2002 Corolla_U (OM12743U)
Publication No. OM12743U
Part No. 01999-12743
Printed in Japan 01 0105 00
(U)
Quick index
If a service reminder indicator or warning buzzer comes on 86 . . . . . . . . .
If your vehicle will not start 174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
If your engine stalls while driving 177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
If your vehicle overheats 177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
If you have a flat tire 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .
If your vehicle needs to be towed 187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tips for driving during break in period 148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to start the engine 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . .
General maintenance 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 148 for detailed information.
Fuel tank capacity:
50 L (13.2 gal., 11.0 lmp. gal.)
Engine oil:
API grade SJ, “Energy Conserving” or ILSAC multigrade engine
oil is recommended.
See page 214 for detailed information.
Automatic transmission fluid: Automatic transmission fluid D II or DEXRON III (DEXRON II)
See page 244 for detailed information.
Tire information: See pages 218 through 223.
Tire pressure: See page 245.
eU 6
C
Page 258 of 260
’02 Corolla U (L/O 0105)
2002 Corolla_U (OM12743U)
You should know as much about the quality and
importance of proper maintenance of your new
vehicle as the people who built it.
The Toyota authorized Repair Manual
tells you how to maintain your vehicle and
enables you to correctly perform your own
maintenance.
The best way to keep your new vehicle in top
running order is to maintain it properly from
the moment you drive it off the showroom
floor.
The Toyota authorized Repair Manual is
packed with literally everything you need to
know to perform your own maintenance in
virtually every area of your new vehicle.
Page 259 of 260
’02 Corolla U (L/O 0105)
2002 Corolla_U (OM12743U)
Where to obtain the Repair Manual
The repair manual for COROLLA, written in
English, may be purchased as applicable from
any Toyota dealer.
Pub. Name: 2002 COROLLA Repair Manual
Pub. No.: RM857U1 (Maintenance, Preparation, Service specifications and Diagnostics)
RM857U2 (Engine, Chassis and
Body)
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune up
Periodic maintenance and tune up helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself step by step.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.