Section 8 TOYOTA COROLLA 2002 E120 / 9.G Repair Manual

’02 Corolla U (L/O 0105)
2112002 Corolla_U (OM12743U)
Checking brake fluid
Parts (if level is low):
SAE J1703 or FMVSS No.116 DOT 3
brake fluid
Tools:
Rag or paper towel
Funnel (only for adding fluid)
Checking power steering fluid
Parts (if level is low):
Automatic transmission fluid
DEXRON II or III
Tools:
Rag or paper towel
Funnel (only for adding fluid)
Checking battery condition
Tools:
Warm water
Baking soda
Grease
Conventional wrench (for terminal
clamp bolts) Checking and replacing fuses
Parts (if replacement is necessary):
Genuine Toyota fuse or equivalent with
same amperage rating as original
Adding washer fluid
Parts:
Water
Washer fluid containing antifreeze (for
winter use)
Tools:
Funnel
Replacing light bulbs
Parts:
Bulb with same number and wattage
rating as original (See charts in “Re-
placing light bulbs” in Section 73.)
Tools:
Screwdriver

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DOITYOURSELF MAINTENANCE
Engine and Chassis
Checking the engine oil level214
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Checking the engine coolant level 215
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Checking brake fluid 216
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Checking power steering fluid 217
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Checking tire pressure 218
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Checking and replacing tires 219
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Rotating tires 220
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Installing snow tires and chains 221
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Replacing wheels 222
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Aluminum wheel precautions 223
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SECTION 7 2

’02 Corolla U (L/O 0105)
2162002 Corolla_U (OM12743U)
CAUTION
To prevent burning yourself, do not
remove the radiator cap when the en-
gine is hot.
Coolant type selection
Use of improper coolants may damage
your engine cooling system. Your coolant
must contain ethyleneglycol type coolant
for a proper corrosion protection of your
engine that contains aluminum compo-
nents. Use “TOYOTA Long Life Coolant”
or equivalent.
In addition to preventing freezing and sub-
sequent damage to the engine, this will
also prevent corrosion. Further supplemen-
tal inhibitors or additives are neither need-
ed nor recommended.
Read the coolant container for information
on freeze protection. Follow the manufac-
turer’s directions for how much to mix
with plain water (preferably demineralized
water or distilled water). The total capacity
of the cooling system is given in Section
8. We recommend to use 50% solution for
your Toyota, to provide protection down to
about 35
C (31 F). When it is extreme-
ly cold, to provide protection down to
about 50 C (58 F), 60% solution is rec-
ommended. Do not use more than 70%
solution for better coolant performance.NOTICE
Do not use alcohol type antifreeze or
plain water alone.
Ty p e A
Ty p e B
Checking brake fluid

’02 Corolla U (L/O 0105)
2182002 Corolla_U (OM12743U)
Clean all dirt from outside of the reservoir
tank and look at the fluid level. If the fluid
is cold, the level should be in the “COLD”
range. Similarly, if it is hot, the fluid level
should be in the “HOT” range. If the level
is at the low side of either range, add
automatic transmission fluid DEXRON
II or III to bring the level within the range.
To remove the reservoir cap, turn it coun-
terclockwise and lift up. To reinstall it,
turn it clockwise. After replacing the reser-
voir cap, visually check the steering box
case, vane pump and hose connections
for leaks or damage.
CAUTION
The reservoir tank may be hot so be
careful not to burn yourself.
NOTICE
Avoid overfilling, or the power steer-
ing could be damaged.
Keep your tire pressures at the proper
level.
The recommended cold tire pressures, tire
size and the vehicle capacity weight are
given in Section 8. They are also on the
tire pressure label as shown.
You should check the tire pressures every
two weeks, or at least once a month. And
don’t forget the spare!
Incorrect tire pressure can reduce tire
life and make your vehicle less safe to
drive. Low tire pressure results in excessive
wear, poor handling, reduced fuel econo-
my, and the possibility of blowouts from
overheated tires. Also, low tire pressure
can cause poor sealing of the tire bead.
If the tire pressure is excessively low,
there is the possibility of w
heel deforma-
tion and/or tire separation.
High tire pressure produces a harsh ride,
handling problems,excessive wear at the
center of the tire tread, and a greater
possibility of tire damage from road haz-
ards.
If a tire frequently needs ref illing, have it
checked by your Toyota dealer.
The following instructions for checking
tire pressure should be observed:
The pressure should be checked only
when the tires are cold. If your ve-
hicle has been parked for at least 3
hours and has not been driven for
more than 1.5 km or 1 mile since, you
will get an accurate cold tire pressure
reading.
Always use a tire pressure gauge.
The appearance of a tire can be mis-
leading. Besides, tire pressures that
are even just a few pounds off can
degrade ride and handling.
Checking tire pressure

’02 Corolla U (L/O 0105)
2202002 Corolla_U (OM12743U)
CAUTION
Do not mix radial, bias belted, or
biasply tires on your vehicle. It
can cause dangerous handling char-
acteristics, resulting in loss of con-
trol.
Do not use tires or wheels other
than the manufacturer ’s recom-
mended size.
Toyota recommends all four tires, or at
least both front or rear tires be re-
placed as a set.
See “If you have a flat tire” in Section 4
for tire change procedure.
When a tire is replaced, the wheel
should always be balanced.
An unbalanced wheel may affect vehicle
handling and tire life. Wheels can get out
of balance with regular use and should
therefore be balanced occasionally.
When replacing a tubeless tire, the air
valve should also be replaced with a
new one.
Vehicles with compact spare tire
Vehicles without compact spare tire
To equalize the wear and help extend
tire life, Toyota recommends that you
rotate your tires according to the main-
tenance schedule. (For scheduled main-
tenance information, please refer to the
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”.) Howev-
er, the most appropriate timing for tire
rotation may vary according to your
driving habits and road surface condi-
tions.
See “If you have a flat tire” in Section 4
for tire change procedure.
When rotating tires, check for uneven
wear and damage. Abnormal wear is usu-
ally caused by incorrect tire pressure, im-
proper wheel alignment, outofbalance
wheels, or severe braking.
CAUTION
Do not include a compact spare tire
when rotating the tires. It is designed
for temporary use only.
Rotating tires

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2252002 Corolla_U (OM12743U)
DOITYOURSELF MAINTENANCE
Electrical components
Checking battery condition226
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Battery recharging precautions 227
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Checking and replacing fuses 228
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Adding washer fluid 229
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Replacing light bulbs 229
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SECTION 7 3

’02 Corolla U (L/O 0105)
2282002 Corolla_U (OM12743U)
Ty p e A
Ty p e C Ty p e BGood Blown
Good Good
Blown
Blown
If the headlights or other electrical
components do not work, check the
fuses. If any of the fuses are blown,
they must be replaced.
See “Fuse locations” in Section 71 for
locations of the fuses.
Turn the ignition switch and inoperative
component off. Pull a suspected fuse
straight out and check it.
Determine which fuse may be causing the
problem. The lid of the fuse box shows
the name of the circuit for each fuse. See
Section 8 of this manual for the functions
controlled by each circuit. Type A fuses can be pulled out by the
pullout tool. The location of the pullout
tool is shown in the illustration.
If you are not sure whether the fuse has
blown, try replacing the suspected fuse
with one that you know is good.
If the fuse has blown, push a new fuse
into the clip.
Only install a fuse with the amperage rat-
ing designated on the fuse box lid.
If you do not have a spare fuse, in an
emergency you can pull out the “A/C” or
“SHTR” fuse, which may be dispensable
for normal driving, and use it if its
amperage rating is the same.
If you cannot use one of the same amper-
age, use one that is lower, but as close
as possible to, the rating. If the amperage
is lower than that specified, the fuse
might blow out again but this does not
indicate anything wrong. Be sure to get
the correct fuse as soon as possible and
return the substitute to its original clip.
It is a good idea to purchase a set of
spare fuses and keep them in your ve-
hicle for emergencies.
Checking and replacing fuses

’02 Corolla U (L/O 0105)
2412002 Corolla_U (OM12743U)
SPECIFICATIONS
Dimensions and weight242
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Engine 242
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Fuel 242
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Service specifications 243
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Tires 245
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Fuses 245
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SECTION 8

’02 Corolla U (L/O 0105)
2452002 Corolla_U (OM12743U)
Tire size:Compact spare tireT115/70D14
T125/70D14
Except compact spare tire P175/65SR14
P185/65SR14
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire 420 (4.2, 60)
Except compact spare tire 210 (2.1, 30)
Wheel size:
Compact spare tire14 4T
Except compact Spare tire 14 5 1/2JJ
Wheel nut torque, N·m (kgf·m, ft·lbf): 102.9 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions” in Section 72.
Engine compartment
Fuses (type A)
1. A/C 7.5 A: Air conditioning system,
electric cooling fans
2. SPARE 5 A: Spare fuse
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. DOME 15 A: Car audio system, interior
light, personal light, trunk light, clock,
daytime running light system
6. HAZARD 10 A: Turn signal lights,
emergency flashers
Engine compartment
7. AM2 15 A: Starter system, “ST” and
“IGN” fuses
8. HEAD (LH) or HEAD (LHUPR) 15 A: Lefthand headlight (high beam)
9. ALTS 5 A: Charging system
10. HEAD (RH) or HEAD (RHUPR) 15 A: Righthand headlight (high beam)
11. EFI or FHTR 15 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
12. HORN 10 A: Horn
Tires Fuses

’02 Corolla U (L/O 0105)
2492002 Corolla_U (OM12743U)
REPORTING SAFETY DEFECTS FOR U.S.
OWNERS AND UNIFORM TIRE QUALITY
GRADING
Reporting safety defects for U.S. owners250
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Uniform tire quality grading 250
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SECTION 9