engine TOYOTA COROLLA 2002 E120 / 9.G Manual PDF

’02 Corolla U (L/O 0105)
2412002 Corolla_U (OM12743U)
SPECIFICATIONS
Dimensions and weight242
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Engine 242
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Fuel 242
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Service specifications 243
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Tires 245
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Fuses 245
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SECTION 8

’02 Corolla U (L/O 0105)
2422002 Corolla_U (OM12743U)
Overall length mm (in.): 4420 (174.0)
Overall width mm (in.): 1695 (66.7)
Overall height mm (in.): 1385 (54.5)
∗
Wheelbase mm (in.): 2465 (97.0)
Front tread mm (in.): 1460 (57.5)
Rear tread mm (in.): 1450 (57.1)
Vehicle capacity weight
(occupants + luggage) kg (lb.):
385 (850)
∗: Unladen vehicle Model:
1ZZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 79.0 91.5 (3.11 3.60)
Displacement, cm
3 (cu. in.):
1794 (109.5) Fuel type:
Unleaded gasoline, Octane Rating 87
(Research Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 50 (13.2, 11.0)
Dimensions and weight EngineFuel

’02 Corolla U (L/O 0105)
2432002 Corolla_U (OM12743U)
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO SK16R11
NGK IFR5A11
Spark plug gap, mm(in.): 1.1 (0.043) ENGINE LUBRICATION
Oil capacity (drain and ref
ill),
L (qt., Imp. qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.5 (3.7, 3.1)
Oil grade: API grade SJ, “EnergyConserving” or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):
5W-30 Preferred
Temperature range anticipated before
next oil change
COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Manual transmission
5.8 (6.1, 5.1)
Automatic transmission 5.7 (6.0, 5.0)
Coolant type: “TOYOTA Long Life Coolant” or equiva-
lent
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the
lights turned off.
Charging rates: 5 A max.
Service specifications

’02 Corolla U (L/O 0105)
2442002 Corolla_U (OM12743U)
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No.116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
AUTOMATIC TRANSAXLE Automatic transmission
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.):
4speed typeUp to 3.1 (3.3, 2.7)
3speed type
Up to 2.5 (2.6, 2.2)
Fluid type: Automatic transmission fluid Dll or
DEXRON III (DEXRON II) Differential (3speed type only)
Fluid capacity L (qt., Imp. qt.):1.4 (1.5, 1.2)
Fluid type: Automatic transmission fluid DII or
DEXRON III (DEXRON II)
BRAKES
Minimum pedal clearance when depressed
with the force of 490 N (50 kgf, 110 lbf)
with the engine running, mm (in.): Vehicles with antilock brake system90 (3.5)
Vehicles without antilock brake system
85 (3.3)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 4—7 clicks
Fluid type: SAE J1703 or FMVSS No.116 DOT 3 STEERING
Wheel free play:
Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

’02 Corolla U (L/O 0105)
2452002 Corolla_U (OM12743U)
Tire size:Compact spare tireT115/70D14
T125/70D14
Except compact spare tire P175/65SR14
P185/65SR14
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire 420 (4.2, 60)
Except compact spare tire 210 (2.1, 30)
Wheel size:
Compact spare tire14 4T
Except compact Spare tire 14 5 1/2JJ
Wheel nut torque, N·m (kgf·m, ft·lbf): 102.9 (10.5, 76)
NOTE: For a complete information on tires (e.g. replacing tires or re-
placing wheels), see “Checking
tire pressure” through “Aluminum
wheel precautions” in Section 72.
Engine compartment
Fuses (type A)
1. A/C 7.5 A: Air conditioning system,
electric cooling fans
2. SPARE 5 A: Spare fuse
3. SPARE 10 A: Spare fuse
4. SPARE 15 A: Spare fuse
5. DOME 15 A: Car audio system, interior
light, personal light, trunk light, clock,
daytime running light system
6. HAZARD 10 A: Turn signal lights,
emergency flashers
Engine compartment
7. AM2 15 A: Starter system, “ST” and
“IGN” fuses
8. HEAD (LH) or HEAD (LHUPR) 15 A: Lefthand headlight (high beam)
9. ALTS 5 A: Charging system
10. HEAD (RH) or HEAD (RHUPR) 15 A: Righthand headlight (high beam)
11. EFI or FHTR 15 A: Multiport fuel in-
jection system/sequential multiport fuel
injection system
12. HORN 10 A: Horn
Tires Fuses

’02 Corolla U (L/O 0105)
2462002 Corolla_U (OM12743U)
Engine compartment
13. DRL 7.5 A: Daytime running light sys-
tem
14. HEAD RHLWR 10 A: Righthand
headlight (low beam)
15. HEAD LHLWR 10 A: Lefthand head-
light (low beam)
16. CDS 30 A: Electric cooling fans
17. TURN 7.5 A: Turn signal lights, emer-
gency flashers
18. GAUGE 10 A: Gauge and meters,
buckup lights, air conditioning system,
power windows, rear window defogger,
power door lock system
Instrument panel
19. WIP 20 A: Windshield wipers and
washer
20. DEF IUP/MHTR 10 A: Rear window
defogger, multiport fuel injection sys-
tem/sequential multiport fuel injection
system
21. ECUIG 10 A: Starting system, electric
cooling fan, automatic transmission
shift lock system, antilock brake sys-
tem, cruise control system
22. IGN 7.5 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system, charging system, SRS airbag
system, seat belt pretensi oners23. STOP 15 A:
Stop lights, high mounted
stoplight, antilock brake system, auto-
matic transmission shift lock system,
cruise control system, multiport fuel in-
jection system/sequential multiport fuel
injection system
24. TAIL 15 A: Tail lights, gauges and me-
ters, instrument panel light control, cig-
arette lighter, clock, car audio system,
rear window defogger, license plate
lights, electronically controlled automat-
ic transmission system, multiport fuel
injection system/sequential multiport
fuel injection system, air conditioning
system, emer gency flashers
25. OBD 7.5 A: Onboard diagnosis sys-
tem
26. ECUB 7.5 A: SRS airbag system,
seat belt pretensioners
27. ST 5 A: Starter system, multiport fuel
injection system/sequential multiport
fuel injection system
28. D/L 30 A: Power door lock system
29. FOG 15 A: Front fog lights
30. SHTR 15 A: No circuit

’02 Corolla U (L/O 0105)
2002 Corolla_U (OM12743U)
Publication No. OM12743U
Part No. 01999-12743
Printed in Japan 01010500
(U)
Quick index
If a service reminder indicator or warning buzzer comes on 86 . . . . . . . . .
 If your vehicle will not start 174 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. .
 If your engine stalls while driving 177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 177 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
 If you have a flat tire 178 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 If your vehicle needs to be towed 187 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during breakin period 148 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 General maintenance 201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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 Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
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Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 148 for detailed information.
Fuel tank capacity:
50 L (13.2 gal., 11.0 lmp. gal.)
Engine oil:
API grade SJ, “EnergyConserving” or ILSAC multigrade engine
oil is recommended.
See page 214 for detailed information.
Automatic transmission fluid: Automatic transmission fluid DII or DEXRON III (DEXRON II)
See page 244 for detailed information.
Tire information: See pages 218 through 223.
Tire pressure: See page 245.
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’02 Corolla U (L/O 0105)
2002 Corolla_U (OM12743U)
Where to obtain the Repair Manual
The repair manual for COROLLA, written in
English, may be purchased as applicable from
any Toyota dealer.
Pub. Name: 2002 COROLLA Repair Manual
Pub. No.: RM857U1 (Maintenance, Preparation, Service specifications and Diagnostics)
RM857U2 (Engine, Chassis and
Body)
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tuneup
Periodic maintenance and tuneup helps to pre-
vent small problems from growing into larger ones lat-
er on. The repair manual outlines exactly what main-
tenance is required and clearly explains how to do the
work yourself stepbystep.
Areas covered include such things as spark plug re-
placement, valve clearance adjustment and engine oil
and filter replacement.