engine TOYOTA ECHO 2001 (in English) Repair Manual

2001MY ECHO (U) L/O0008
2152001 ECHO (OM52440U)
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15±0.25 (0.006±0.010)
Exhaust 0.25±0.35 (0.010±0.014)
Spark plug type: DENSO K16R±U
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT±33±73F (used belt), lbf: Generator belt 100
20
Power steering pump belt 65
10 ENGINE LUBRICATION
Oil capacity (drain and ref
ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
Oil grade: API grade SJ, ªEnergy±Conservingº or
ILSAC multigrade engine oil is recom-
mended.
Recommended oil viscosity (SAE):COOLING SYSTEM
Total capacity, L (qt., Imp. qt.): Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
ªTOYOTA Long Life Coolantº or equiva-
lent
With ethylene±glycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
BATTERY
Open voltage
* at 20
C (68
F):
12.6±12.8 V Fully charged
12.2±12.4 V Half charged
11.8±12.0 V Discharged
*: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.

2001MY ECHO (U) L/O0008
2162001 ECHO (OM52440U)
CLUTCH
Pedal free play, mm (in.):5Ð15 (0.2Ð0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL±4 or GL±5
Recommended oil viscosity: SAE 75W±90
AUTOMATIC TRANSAXLE Automatic transmission
Fluid capacity (drain and ref ill),
L (qt., Imp. qt.): 2.9 (3.1, 2.6)
Fluid type: Automatic transmission fluid Type
T±IV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
ªScheduled Maintenance Guideº or
ªOwner 's Manual Supplementº. When
changing the automatic transmission fluid,
use only Toyota Genuine ATF Type T±IV
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than Toyota Genuine ATF
Type T±IV may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.): 1Ð3 (0.04Ð0.12)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6Ð9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III

2001MY ECHO (U) L/O0008
2172001 ECHO (OM52440U)
Tires
Tire size:Compact spare tireT115/70D14
Except compact spare tire P175/65R14 81S
Tire pressure, kPa (kgf/cm
2 or bar, psi):
Compact spare tire 420 (4.2, 60)
Except compact spare tire 220 (2.2, 32)
Wheel size: Compact spare tire14 x 4T
Except compact Spare tire 14 x 5.5J
14 x 5.5JJ
Wheel nut torque, N´m (kgf´m, ft´lbf):
103 (10.5, 76)
Fuses
SU81001
Engine room J/B
Fuses (type A)1. H±LP (RH) 10 A: Right±hand headlight
2. H±LP (LH) 10 A: Left±hand headlight
3. ST 30 A: Starter system
4. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, engine immobiliser system,
discharge warning system
5. HORN 15 A: Horn
6. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
SU81002
Instrument panel J/B
7. DOME 15 A: Clock, radio, interior light,
gauges of meters, wireless remote con-
trol system
8. SPARE 15 A: Spare
9. SPARE 30 A: Spare
10. GAUGE 10 A: Back±up lights, charging
system, air c onditioning system, power
window system, gauges of meters
11. ACC 15 A: Clock, radio, outside rear
view mirror system, cigarette lighter
12. A/C 7.5 A: Air conditioning system

2001MY ECHO U L/O0008
2001 ECHO (OM52440U)
Publication No. OM52440U
Part No. 01999-52440
Printed in Japan 01±0008±00
(U)
Quick index

If a service reminder indicator or warning buzzer comes on 80 . . . . . . . .

If your vehicle will not start 154 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.

If your engine stalls while driving 157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

If your vehicle overheats 157 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .

If you have a flat tire 158 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . .

If your vehicle needs to be towed 166 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Tips for driving during break-in period 132 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to start the engine 146 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .

General maintenance 179 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . .

Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . . . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 132 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SJ, ºEnergy±Conservingº or ILSAC multigrade engine
oil is recommended.
See page 192 for detailed information.
Automatic transmission fluid: Automatic transmission fluid Type T±IV
See page 216 for detailed information.
Tire information: See pages 196 through 201.
Tire pressure: See page 217.
U-2
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2001MY ECHO U L/O0008
2001 ECHO (OM52440U)
Where to obtain the Repair Manual
The repair manual for ECHO, written in Eng
lish, may be purchased as applicable from any
To y o ta dea l er.
Pub. Name: 2001 ECHO Repair Manual
Pub. No.: RM816U1 (Maintenance, Preparation, Service specifications
and Diagnostics)
RM816U2 (Engine, Chassis and
Body)
Maintenance procedures for the engine,
chassis, body, electrical system, and more,
are clearly explained and illustrated.
Periodic maintenance and tune-up
Periodic maintenance and tune-up helps to pre
vent small problems from growing into larger ones lat
er on. The repair manual outlines exactly what main
tenance is required and clearly explains how to do the
work yourself step-by-step.
Areas covered include such things as spark plug re
placement, valve clearance adjustment and engine oil
and filter replacement.